能量视角下的盾构机刀盘的结构变异重构设计

刘宏磊; 宋晨旭; 鲁睿; 李宝童; 洪军

doi:10.7652/xjtuxb202309012

您当前的位置：

首页 >

文章列表页 >

能量视角下的盾构机刀盘的结构变异重构设计

—————————————————————— | 更新时间：2025-07-09

- 能量视角下的盾构机刀盘的结构变异重构设计
- Structural Variation and Reconstruction Design of Tunnel Boring Machine Cutterhead from the View of Energy
- 西安交通大学学报 2023年57卷第9期页码：109-122
- 作者机构：
  
  1. 西安交通大学机械工程学院,西安,710049
  2. 西安交通大学现代设计及转子轴承系统教育部重点实验室,西安,710049
- 作者简介：
  
  : 2023-01-30。作者简介: 刘宏磊(1990—),男,助理教授
  李宝童(通信作者),男,教授,博士生导师。基金项目: 国家重点研发计划资助项目(2018YFB1700703)。
- 基金信息：
  
  : 2023-01-30。作者简介: 刘宏磊(1990—),男,助理教授;李宝童(通信作者),男,教授,博士生导师。基金项目: 国家重点研发计划资助项目(2018YFB1700703)。
- DOI：10.7652/xjtuxb202309012
  中图分类号： TH122
- 网络首发：2023-09-10，
  
  纸质出版：2023
- 稿件说明：
移动端阅览
刘宏磊, 宋晨旭, 鲁睿, 等. 能量视角下的盾构机刀盘的结构变异重构设计[J]. 西安交通大学学报, 2023,57(9):109-122.

LIU Honglei, SONG Chenxu, LU Rui, et al. Structural Variation and Reconstruction Design of Tunnel Boring Machine Cutterhead from the View of Energy[J]. 2023, 57(9): 109-122.
刘宏磊, 宋晨旭, 鲁睿, 等. 能量视角下的盾构机刀盘的结构变异重构设计[J]. 西安交通大学学报, 2023,57(9):109-122. DOI： 10.7652/xjtuxb202309012.

LIU Honglei, SONG Chenxu, LU Rui, et al. Structural Variation and Reconstruction Design of Tunnel Boring Machine Cutterhead from the View of Energy[J]. 2023, 57(9): 109-122. DOI： 10.7652/xjtuxb202309012.

摘要

为充分挖掘盾构机刀盘优化承载形态

在经典布局方案基础上进一步探索动力学承载结构变异重构机制

以显式拓扑优化方法为设计工具

驱动盾构机刀盘承载架构的变异与重构

结合能量有限元分析方法

通过引导并强化盾构机刀盘振动能量耗散

实现对结构动响应的抑制。针对某型土压平衡式盾构机刀盘结构进行了设计验证

结果表明:在相同开口率和载荷输入条件下

所设计的盾构机刀盘面板结构对比原始结构

平均变形量减小了24.49%

最大应力降低了41.34%

静力学性能得到提升; 优化结构相比于原始结构

其能量柔度改善超过22.0%

最大动响应降低7.8%

最小动响应降低27.7%

动力学性得到有效提升。能量视角下的结构变异重构设计方法具有良好的工程应用价值

可为以盾构机为代表的大尺寸结构动力学设计提供一种新思路。

Abstract

In order to fully explore the optimized load-bearing structure of the tunnel boring machine cutterhead

the variation and reconstruction mechanism for the dynamic load-bearing structure based on the classical layout scheme was further researched. Specifically

the explicit topology optimization method was used as a design tool to drive the variation and reconstruction of the load-bearing structure of the tunnel boring machine cutterhead and the EFEM was also used to achieve the suppression of the structural dynamic response by guiding and enhancing the dissipation of the vibration energy of the tunnel boring machine cutterhead. In this paper

the cutterhead structure of a certain type of the EPB tunnel boring machine was verified. The verification results show that under the same opening rate and load input conditions

compared with the original cutterhead structure

the average deformation of the cutterhead structure designed in the paper is reduced by 24.49%

the maximum stress is reduced by 41.34%

and the statics performance is improved; compared with the original cutterhead structure

the energy flexibility of the optimized cutterhead structure is improved by more than 22.0%

the maximum dynamic response and the minimum dynamic response are reduced by 7.8% and 27.7% respectively

and the dynamic performance is effectively improved. Therefore

the structural variation and reconstruction design method from the view of energy proposed in this paper has great engineering application value and also provides a new idea for the dynamics design of large-size structures represented by tunnel boring machines.

关键词

Keywords

references

薛静. 基于参数化的盾构机复合式刀盘设计研究 [J]. 现代制造工程, 2022(11): 66-74.

XUE Jing. Research on compound cutterhead design of shield machine based on parameterization [J]. Modern Manufacturing Engineering,2022(11): 66-74.

李帅远. 盾构机盘形滚刀破岩仿真及刀盘结构优化研究 [D]. 郑州: 郑州大学, 2020.

蒲亚平. 复合地层微型盾构机刀盘受力性状及布置优化 [J]. 华东交通大学学报, 2022, 39(3): 37-46.

PU Yaping. Mechanical property analysis and layout optimization of cutter-head of micro-shield machine in coastal composite stratum [J]. Journal of East China Jiaotong University, 2022, 39(3): 37-46.

韩伟锋, 李凤远, 周建军. 盾构刀盘有限元分析优化研究 [J]. 工程机械, 2014, 45(3): 31-36.

HAN Weifeng, LI Fengyuan, ZHOU Jianjun. Finite element analysis and optimal research on shield cutterhead [J]. Construction Machinery and Equipment, 2014, 45(3): 31-36.

李斌斌. 某型土压平衡式盾构机刀盘的力学分析与结构优化 [D]. 兰州: 兰州交通大学, 2017.

周阳宗, 聂羽飞, 李杰, 等. 某型复合盾构刀盘的有限元静动态特性分析与优化 [J]. 现代隧道技术, 2015, 52(3): 144-149, 159.

ZHOU Yangzong, NIE Yufei, LI Jie, et al. Static and dynamic FEM analyses and optimization of a mix-shield cutterhead [J]. Modern Tunnelling Technology, 2015, 52(3): 144-149, 159.

霍军周, 蔡宝, 王亚杰, 等. 盾构机刀盘的力学分析与优化设计 [J]. 机械设计与制造, 2014(10): 57-60.

HUO Junzhou, CAI Bao, WANG Yajie, et al. The mechanical analysis and optimal design support ribs of full-face TBM based on Dalian subway project [J]. Machinery Design Manufacture, 2014(10): 57-60.

敖日汗, 张义同. 盾构掘进中刀盘振动分析 [J]. 机械设计, 2010, 27(2): 27-29.

AO Rihan, ZHANG Yitong. Analysis of cutter disc vibration in shield driving [J]. Journal of Machine Design, 2010, 27(2): 27-29.

田继涛. 复合型土压平衡盾构机刀盘参数化辅助设计系统的研究与应用 [D]. 南京: 南京理工大学, 2019.

解妙霞, 郭瑞峰, 李丽霞, 等. 能量有限元预示复合材料结构动响应研究进展 [J]. 力学与实践, 2016, 38(4): 375-381.

XIE Miaoxia, GUO Ruifeng, LI Lixia, et al. The energy finite element analysis for prediction of high frequency dynamic response of composite material structures [J]. Mechanics in Engineering, 2016, 38(4): 375-381.

LYON R H, MAIDANIK G. Power flow between linearly coupled oscillators [J]. The Journal of the Acoustical Society of America, 1962, 34(5): 623-639.

RABCZUK T, BELYTSCHKO T. Cracking particles: a simplified meshfree method for arbitrary evolving cracks [J]. International Journal for Numerical Methods in Engineering, 2004, 61(13): 2316-2343.

DONG Jun, CHOI K K, WANG Aimin, et al. Parametric design sensitivity analysis of high-frequency structural-acoustic problems using energy finite element method [J]. International Journal for Numerical Methods in Engineering, 2005, 62(1): 83-121.

BOUTHIER O M, BERNHARD R J. Models of space-averaged energetics of plates [J]. AIAA Journal, 1992, 30(3): 616-623.

BOUTHIER O M, BERNHARD R J. Simple models of energy flow in vibrating membranes [J]. Journal of Sound and Vibration, 1995, 182(1): 129-147.

AL BA'BA'A H, NOUH M. An investigation of vibrational power flow in one-dimensional dissipative phononic structures [J]. Journal of Vibration and Acoustics, 2017, 139(2): 021003.

NEFSKE D J, SUNG S H. Power flow finite element analysis of dynamic systems: basic theory and application to beams [J]. Journal of Vibration, Acoustics, Stress, and Reliability in Design, 1989, 111(1): 94-100.

LASE Y, JEZEQUEL J. Analysis of a dynamic system based on a new energetic formulation[C]//International Congress on Intensity Techniques. Senlis, France, 1990.

SUN J C, LALOR N, RICHARDS E J. Power flow and energy balance of non-conservatively coupled structures, I: theory [J]. Journal of Sound and Vibration, 1987, 112(2): 321-330.

WOHLEVER J C, BERNHARD R J. Mechanical energy flow models of rods and beams [J]. Journal of Sound and Vibration, 1992, 153(1): 1-19.

MOENS L, VANDEPITTE D, SAS P. Experimental validation of energy flow analysis on a two dimensional frame [EB/OL].(1996-09-01)[2023-01-01]. https://lirias.kuleuven.be/1747040?limo=0.

HONG S Y, KWON H W, KIM J D. Car interior and exterior multi-domain noise analysis using energy flow analysis(EFA)software, NASEFAC++[C]∥SAE 2007 Noise and Vibration Conference and Exhibition. Warrendale, PA, USA: SAE International, 2007: 2007-01-2174.

ABEYARATNE R, TRIANTAFYLLIDIS N. An investigation of localization in a porous elastic material using homogenization theory [J]. Journal of Applied Mechanics, 1984, 51(3): 481-486.

BENDSØE M P, KIKUCHI N. Generating optimal topologies in structural design using a homogenization method [J]. Computer Methods in Applied Mechanics and Engineering, 1988, 71(2): 197-224.

BENDSØE M P. Optimal shape design as a material distribution problem [J]. Structural Optimization, 1989, 1(4): 193-202.

WANG Fengwen, LAZAROV B S, SIGMUND O. On projection methods, convergence and robust formulations in topology optimization [J]. Structural and Multidisciplinary Optimization, 2011, 43(6): 767-784.

OSHER S J, SANTOSA F. Level set methods for optimization problems involving geometry and constraints: I frequencies of a two-density inhomogeneous drum [J]. Journal of Computational Physics, 2001, 171(1): 272-288.

ZHANG Weisheng, LI Dong, YUAN Jie, et al. A new three-dimensional topology optimization method based on moving morphable components(MMCs)[J]. Computational Mechanics, 2017, 59(4): 647-665.

GUO Xu, ZHANG Weisheng, ZHONG Wenliang. Doing topology optimization explicitly and geometrically: a new moving morphable components based framework [J]. Journal of Applied Mechanics, 2014, 81(8): 081009.

ZHANG Weisheng, LIU Ying, DU Zongliang, et al. A moving morphable component based topology optimization approach for rib-stiffened structures considering buckling constraints [J]. Journal of Mechanical Design, 2018, 140(11): 111404.

孙丽萍. 能量有限元法研究及其应用 [D]. 哈尔滨: 哈尔滨工程大学, 2004.

ZHANG Weisheng, YUAN Jie, ZHANG Jian, et al. A new topology optimization approach based on moving morphable components(MMC)and the ersatz material model [J]. Structural and Multidisciplinary Optimization, 2016, 53(6): 1243-1260.

浏览量

下载量

CSCD

文章被引用时，请邮件提醒。

提交

工具集

关联资源

采用拓扑优化液冷与相变材料协同的大圆柱电池热管理

管壳式水合盐化学储热反应器内传热结构拓扑优化

面向金属泡沫散热器设计的自然对流拓扑优化

桁架结构拓扑及截面尺寸优化设计方法

流体拓扑优化的参数选择与分析