1. 西安交通大学机械制造系统工程国家重点实验室,西安,710049
2. 西安交通大学机械工程学院,西安,710049
网络首发:2020-02-10,
纸质出版:2020
移动端阅览
刘振 1, 孔德同 3, 赵明 1, 等. 裂纹损伤行星轮系的编码器信号响应特性[J]. 西安交通大学学报, 2020,54(2):43-50.
Encoder Signal Response Characteristics of Planetary Gear Sets with Cracks[J]. 2020, 54(2): 43-50.
刘振 1, 孔德同 3, 赵明 1, 等. 裂纹损伤行星轮系的编码器信号响应特性[J]. 西安交通大学学报, 2020,54(2):43-50. DOI: 10.7652/xjtuxb202002006.
Encoder Signal Response Characteristics of Planetary Gear Sets with Cracks[J]. 2020, 54(2): 43-50. DOI: 10.7652/xjtuxb202002006.
为了探究齿轮裂纹损伤对行星轮系编码器信号的影响机理
以利用编码器信号对行星齿轮箱进行健康监测
通过动力学分析研究了在齿轮裂纹损伤影响下行星轮系编码器信号的响应特性
并建立了响应的模型。首先采用能量法推导了齿轮存在裂纹时的时变啮合刚度算法
并构建了扭转动力学模型
用于获取编码器信号; 在此基础上
通过将行星轮裂纹时的啮合刚度代入构建的模型中
求解得到行星轮裂纹影响下的编码器响应信号
分析编码器信号中蕴含的扭转振动特征; 最后根据模型进一步研究了不同裂纹损伤下的行星轮系编码器响应信号。在实验台上进行了验证
结果表明:当行星轮出现裂纹故障时
编码器响应信号中蕴含的扭转振动出现明显冲击特征; 随着裂纹损伤程度增加
编码器响应信号中扭转振动的冲击特征逐渐增强
其均方根值与峭度值明显增加
可有效评估故障损伤程度。该研究结果可为编码器信号用于行星齿轮箱健康监测提供理论依据。
Dynamic analysis is applied to study the response characteristics of the encoder signal of planetary gears with crack damage and to deal with the problems that the influencing mechanism of gear crack damage on the encoder signal of planetary gear is still unknown and the health monitoring of planetary gear box based on the encoder signal lacks theoretical basis. Firstly
the energy method is used to derive a time-varying meshing stiffness algorithm when the gear cracks
and a pure torsion dynamics model of the planetary gear system is constructed. Then the meshing stiffness of the cracked gear is substituted into the constructed model
and solving the model obtains the encoder response signal under the influence of the planetary wheel crack. The torsional vibration characteristics contained in the encoder signal are analy-ed. Finally
the encoder response signals of planetary gear under different crack damages are studied based on the model. The results show that the torsional vibratio
LEI Y, LIN J, HE Z J, et al. Condition monitoring and fault diagnosis of planetary gearboxes: a review [J]. Measurement, 2014, 48: 292-305.
孙智民, 季林红, 沈允文. 2K-H行星齿轮传动非线性动力学 [J]. 清华大学学报, 2003, 43(5): 636-639.
SUN Zhimin, JI Linhong, SHEN Yunwen. Nonlinear dynamics of 2K-H planetary gear transmission [J]. Journal of Tsinghua University, 2003, 43(5): 636-639.
KIM W, LEE J Y, CHUNG J. Dynamic analysis for a planetary gear with time-varying pressure angles and contact ratios [J]. Journal of Sound and Vibration, 2012, 331(4): 883-901.
LIU L, LIANG X, ZUO M J. Vibration signal modeling of a planetary gear set with transmission path effect analysis [J]. Measurement, 2016, 85: 20-31.
SHAO Y, CHEN Z. Dynamic features of a planetary gear system with tooth crack under different sizes and inclination angles [J]. Journal of Vibration and Acoustics, 2013, 135: 031004.
雷亚国, 罗希, 刘宗尧, 等. 行星轮系动力学新模型及其故障响应特性研究 [J]. 机械工程学报, 2016, 52(13): 112-122.
LEI Yaguo, LUO Xi, LIU Zongyao, et al. A new dynamic model of planetary gear sets and research on fault response characteristics [J]. Chinese Journal of Mechanical Engineering, 2016, 52(13): 112-122.
YANG W, JIANG D, HAN T. Effects of tooth breakage size and rotational speed on the vibration response of a planetary gearbox [EB/OL].(2017-07-01)[2019-05-12]. https:∥doi.org/10.3390/app7070678.
ZHENG M X, LI R H. Dynamic analysis of planetary gears with gear crack of semi-direct drive wind turbine [C]∥2017 International Conference on Applied System Innovation. Piscataway, NJ, USA: IEEE, 2017: 221-223
丁闯, 张兵志, 任国春, 等. 行星轮系损伤动力学仿真与特征提取 [J]. 计算机仿真, 2018, 35(4): 367-372.
DING Chuang, ZHANG Bingzhi, REN Guochun, et al. Damage dynamics simulation and feature extraction of cracks damage in planetary gear systems [J]. Computer Simulation, 2018, 35(4): 367-372.
王轩, 王细洋. 基于扭振信号的行星齿轮箱故障诊断 [J]. 失效分析与预防, 2017, 4(12): 216-221.
WANG Xuan, WANG Xiyang. Fault diagnosis of planetary gearbox based on torsional vibration signal [J]. Failure Analysis and Prevention, 2017, 4(12): 216-221.
LI B, ZHANG X. A new strategy of instantaneous angular speed extraction and its application to multistage gearbox fault diagnosis [J]. Journal of Sound and Vibration, 2017, 396: 340-355.
XUE S, HOWARD I. Torsional vibration signal analysis as a diagnostic tool for planetary gear fault detection [J]. Mechanical Systems and Signal Processing, 2018, 100: 706-728.
LIANG X, ZHANG H, LIU L, et al. The influence of tooth pitting on the mesh stiffness of a pair of external spur gears [J]. Mechanism and Machine Theory, 2016, 106: 1-15.
万志国, 訾艳阳, 曹宏瑞, 等. 时变啮合刚度算法修正与齿根裂纹动力学建模 [J]. 机械工程学报, 2013, 49(11): 153-160.
WAN Guozhi, ZI Yanyang, CAO Hongrui, et al. Time-varying mesh stiffness algorithm correction and tooth crack dynamic modeling [J]. Chinese Journal of Mechanical Engineering, 2013, 49(11): 153-160.
YANG D, SUN Z S. A rotary model for spur gear dynamics [J]. Journal of Mechanisms Transmissions and Automation in Design, 1985, 107(4): 529-535.
CHEN Z, ZHAI W, SHAO Y, et al. Analytical model for mesh stiffness calculation of spur gear pair with non-uniformly distributed tooth root crack [J]. Engineering Failure Analysis, 2016, 66: 502-514.
SAINSOT P, VELEX P, DUVERGER O. Contribution of gear body to tooth deflections: a new bidimensional analytical formula [J]. Journal of Mechanical Design, 2004, 126: 748-752.
LIANG X, ZUO M J, FENG Z. Dynamic modeling of gearbox faults: a review [J]. Mechanical Systems and Signal Processing. 2018, 98: 852-876.
PARKER R G, LIN J. Mesh phasing relationships in planetary and epicyclic gears [J]. Journal of Mechanical Design, 2004, 126(2): 365-370.
ZHAO M, LIN J, LEI Y, et al. Flexible time domain averaging technique [J]. Chinese Journal of Mechanical Engineering, 2013, 5(26): 1022-1030.
0
浏览量
5
下载量
1
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621