西安交通大学叶轮机械研究所,710049,西安
作者简介:郝铭扬(1997—),男,博士生;
李志刚(通信作者),男,教授,博士生导师。
收稿:2025-06-26,
纸质出版:2026-05-10
移动端阅览
郝铭扬, 李志刚, 李军. 气膜孔缺陷对冷却性能影响不确定性量化研究[J]. 西安交通大学学报, 2026,60(5):120-130.
HAO Mingyang, LI Zhigang, LI Jun. Research on Uncertainty Quantification of the Effect of Film Cooling Hole Defects on Cooling Performance[J]. Journal of Xi'an Jiaotong University, 2026, 60(5): 120-130.
郝铭扬, 李志刚, 李军. 气膜孔缺陷对冷却性能影响不确定性量化研究[J]. 西安交通大学学报, 2026,60(5):120-130. DOI: 10.7652/xjtuxb202605012.
HAO Mingyang, LI Zhigang, LI Jun. Research on Uncertainty Quantification of the Effect of Film Cooling Hole Defects on Cooling Performance[J]. Journal of Xi'an Jiaotong University, 2026, 60(5): 120-130. DOI: 10.7652/xjtuxb202605012.
针对高压涡轮全气膜冷却叶片因气膜孔加工几何偏差(气膜孔几何缺陷)所导致的实际冷却性能难以量化评估的问题,提出了整体参数评估、流动参数降维、流动分区量化的三重不确定性量化策略,以实现其高效精准量化。以锥型气膜孔参数化模型为气膜孔模型,三重不确定性量化策略为不确定性表征方法,混沌多项式展开为量化算法,构建了气膜孔几何缺陷下冷却性能不确定性量化框架。以近实际运行工况的第一级进口导叶端壁为研究对象,详细阐述了所提不确定性量化策略的逐层修正的量化思想以及数理依据,并通过冷却性能统计矩表明其差异性及适用性。研究结果表明:当气膜孔几何偏差影响显著时,采取多气膜孔及独立加工的设计理念以充分利用气膜孔偏差分散性,冷却性能鲁棒性可提高30%以上。对比结果表明:在冷气射流主导工况下,流动参数降维策略不确定性预测偏差在3%以下。通过统计矩演化趋势论证了在二次流主导工况下,基于涡系/二次流的流动分区量化可实现可靠的不确定性量化。该研究结果验证了所提不确定性量化策略的准确性和可靠性,可为发展高鲁棒性的涡轮叶栅冷却布局提供高效的评估工具。
To address the difficulty in quantitatively evaluating the actual cooling performance of high-pressure turbine full-coverage film-cooling vanes caused by geometric deviations (i.e.
film hole geometric imperfections) during film hole processing
a triple uncertainty quantification strategy
integrating overall parameter evaluation
flow parameter dimensionality reduction
and flow partitioning quantification
was proposed to achieve efficient and accurate assessment. A framework for uncertainty quantification of cooling performance under film hole geometric imperfections was established
employing a parameterized conical nozzle film hole imperfection model as the film hole model
the triple uncertainty quantification strategy as the uncertainty characterization approach
and polynomial chaos expansion as the quantification algorithm. Taking the endwall of the first-stage inlet guide vane under near-actual operating conditions as the research subj ect
the progressive refinement philosophy and theoretical basis of the proposed uncertainty quantification strategy were elaborated
and the differences and applicability were demonstrated through statistical moments of cooling performance. The results indicate that when the impact of film cooling hole geometric deviations is significant
adopting a design philosophy of multiple film cooling holes and independent processing to leverage the dispersion of hole deviations can improve the robustness of cooling performance by more than 30%. Comparative results show that under conditions dominated by coolant jet flow
the uncertainty prediction deviation of the flow parameter dimensionality reduction strategy is below 3%. The evolution trends of statistical moments demonstrate that under conditions dominated by secondary flows
flow partitioning quantification based on vortex/secondary flow structures can achieve reliable uncertainty quantification. The findings validate the accuracy and reliability of the proposed uncertainty quantification strategy
providing an efficient evaluation tool for developing highly robust cooling configurations in turbine cascades.
NARZARY D P,LIU Kuochun,RALLABANDI A P,et al.Influence of coolant density on turbine blade film-cooling using pressure sensitive paint technique [J].Journal of Turbomachinery,2012,134(3):031006.
姚春意,朱惠人,李鑫磊,等.主流湍流度对涡轮导叶压力面扩张型气膜孔冷却特性的影响[J].西安交通大学学报,2020,54(3):58-69.
YAO Chunyi,ZHU Huiren,LI Xinlei,et al.Effects of mainstream turbulence intensity on film cooling characteristics of diffused holes on turbine vane pres sure side[J].Journal of Xi'an Jiaotong University,2020,54(3):58-69.
刘存良,谢刚,朱惠人.高主流湍流度下倾斜角对圆柱孔气膜冷却特性影响的实验研究[J].西安交通大学学报,2018,52(1):47-53.
LIU Cunliang,XIE Gang,ZHU Huiren.Experimental research on the effect of hole-inclined angle on the film cooling characteristics under high mainstream turbulence intensity[J].Journal of Xi'an Jiaotong University,2018,52(1):47-53.
郭嘉杰,王新军,鲍宇航.椭圆孔及偏转角对凹槽叶顶气膜冷却流动换热特性的影响[J].西安交通大学学报,2021,55(1):153-161.
GUO Jiajie,WANG Xinjun,BAO Yuhang.Effects of oval-hole and inclination angle on the flow and heat transfer performance of the turbine blade with squealer tip[J].Journal of Xi'an Jiaotong University,2021,55(1):153-161.
BUNKER R S.A review of shaped hole turbine Film-Cooling technology [J].Journal of Heat Transfer,2005,127(4):441-453.
白波,郝铭扬,张垲垣,等.气膜孔堵塞对涡轮叶栅端壁气热和叶片泛冷却性能影响的研究[J].推进技术,2025,46(6):177-188.
BAI Bo,HAO Mingyang,ZHANG Kaiyuan,et al. Effects of film hole blockage on endwall aerothermal and vane phantom cooling performances of turbine cascade[J].Journal of Propulsion Technology,2025,46(6):177-188.
徐柯文,何坤,晏鑫.气膜孔堵塞对凹槽叶顶冷却传热性能的影响[J].西安交通大学学报,2024,58(6):139-152.
XU Kewen,HE Kun,YAN Xin.Effects of film cooling hole blockage on cooling and heat transfer performance at squealer tip[J].Journal of Xi'an Jiaotong University,2024,58(6):139-152.
VON MUELLER T,BACCI D,WAMBERSIE A,et al.Effect of blockages on film effectiveness on the pressure surface of a turbine blade [J].Journal of Turbomachinery,2025,147(5):051018.
史伟.燃机透平气膜孔加工精度对气膜冷却流动传热特性影响[D].北京:清华大学,2019.
VELEY E M,THOLE K A,FURGESON M T,et al. Printability and overall cooling performance of additively manufactured holes with inlet and exit rounding [J]. Journal of Turbomachinery,2023,145(3):031017.
MCNALLY C A,FOLKES J,PASHBY I R.Laser drilling of cooling holes in aeroengines:state of the art and future challenges [J].Materials Science and Technology,2004,20(7):805-813.
BANDYOPADHYAY S,SARIN SUNDAR J K,SUNDARARAJAN G,et al.Geometrical features and metallurgical characteristics of Nd:YAG laser drilled holes in thick IN718 and Ti-6Al-4V sheets [J].Journal of Materials Processing Technology,2002,127(1):83-95.
JOVANOVICˊ M B,DE LANGE H C,VAN STEEN-HOVEN A A.Effect of hole imperfection on adiabatic film cooling effectiveness [J].International Journal of Heat and Fluid Flow,2008,29(2):377-386.
NEMDILI F,AZZI A,JUBRAN B A.Numerical investigation of the influence of a hole imperfection on film cooling effectiveness [J].International Journal of Numerical Methods for Heat & Fluid Flow,2011,21(1):46-60.
CERANTOLA D J,BIRK A M.Quantifying blowing ratio for shaped cooling holes [J].Journal of Turbomachinery,2018,140(2):021008.
HAO Mingyang,BAI Bo,ZHANG Jiawei,et al. Uncertainty analysis of laser drilling imperfection and impacts on the cooling performance of a transonic turbine vane [J].Journal of Turbomachinery,2025,147(4):041016.
AHLFELD R,MONTOMOLI F.Asingle formulation for uncertainty propagation in turbomachinery:SAMBA PC [J].Journal of Turbomachinery,2017,139(11):111007.
LI Zhihui,MONTOMOLI F,CASARI N,et al. High-dimensional uncertainty quantification of highpressure turbine vane based on multifidelity deep neural networks [J].Journal of Turbomachinery,2023,145(11):111009.
黄明,张垲垣,李志刚,等.涡轮动叶气膜冷却结构的凹槽状叶顶气热性能不确定性量化[J].航空学报,2024,45(19):94-106.
HUANG Ming,ZHANG Kaiyuan,LI Zhigang,et al. Uncertainty quantification of aerothermal performance of squealer tip with film cooling structure[J].Acta Aeronautica et Astronautica Sinica,2024,45(19):94-106.
郭振东,李豪杰,宋立明,等.基于自适应稀疏混沌多项式的鲁棒性优化方法[J].航空学报,2024,45(19):107-121.
GUO Zhendong,LI Haojie,SONG Liming,et al.Robust optimization method based on adaptive sparse polynomial chaos[J].Acta Aeronautica et Astronautica Sinica,2024,45(19):107-121.
王嘉骏,范志泽楷,闫晨曦,等.燃气轮机涡轮排气扩压器气动性能的不确定性量化和敏感性分析[J].西安交通大学学报,2025,59(9):165-176.
WANG Jiajun,FAN Zhizekai,YAN Chenxi,et al.Uncertainty quantification and sensitivity analysis on aerodynamic performance of gas turbine exhaust diffuser[J]. Journal of Xi'an Jiaotong University,2025,59(9):165-176.
罗宇轩,李金星,赵名星,等.采用AK-MCS的燃气轮机轮盘疲劳寿命预测及可靠性评估[J].西安交通大学学报,2024,58(4):107-116.
LUO Yuxuan,LI Jinxing,ZHAO Mingxing,et al. Research on the method of low-cycle fatigue life prediction and reliability evaluation of gas turbine discs based onAK-MCS[J].Journal of Xi'an Jiaotong University,2024,58(4):107-116.
ORNANO F,POVEY T.Experimental and computational study of the effect of momentum-flux ratio on high-pressure nozzle guide vane endwall cooling systems [J].Journal of Turbomachinery,2017,139(12):121002.
LI Zhigang,BAI Bo,LI Jun,et al.Endwall heat transfer and cooling performance of a transonic turbine vane with upstream injection flow [J].Journal of Turbomachinery,2022,144(4):041004.
MAO Shuo,SIBOLD R,NG W F,et al.Experimental study of the endwall heat transfer of a transonic nozzle guide vane with upstream jet purge cooling:part 1 effect of density ratio [J].Journal of Turbomachinery,2022,144(5):051003.
KARIMI M S,RAISEE M,SALEHI S,et al.Robust optimization of the NASA C3X gas turbine vane under uncertain operational conditions [J].International Journal of Heat and Mass Transfer,2021,164:120537.
VAN DE NOORT M,IRELAND P T,TELISINGHE J C.Effects of manufacturing tolerances on double-wall effusion cooling [J]. Journal of Turbomachinery,2024,146(1):011009.
FRIEDRICHS S,HODSON H P,DAWES W N. Heat transfer committee best paper of 1995 award:distribution of film-cooling effectiveness on a turbine endwall measured using the ammonia and diazo technique [J].Journal of Turbomachinery,1996,118(4):613-621.
FRIEDRICHS S,HODSON H P,DAWES W N.Aerodynamic aspects of endwall film-cooling [J].Journal of Turbomachinery,1997,119(4):786-793.
0
浏览量
20
下载量
0
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621