考虑基体变形的硬涂层粗糙表面法向接触刚度统计模型及实验验证

张学良; 张盛衔; 苏晓源; 陈永会; 王南山

doi:10.7652/xjtuxb202603020

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考虑基体变形的硬涂层粗糙表面法向接触刚度统计模型及实验验证

更新时间：2026-03-09

- 考虑基体变形的硬涂层粗糙表面法向接触刚度统计模型及实验验证
- Statistical Model and Experimental Validation of Normal Contact Stiffness for Hard-Coated Rough Surfaces Considering Substrate Deformation
- 西安交通大学学报 2026年60卷第3期页码：210-219
- 作者机构：
  
  太原科技大学机械工程学院，030024，太原
- 作者简介：
  
  作者简介：张学良（1964—），男，教授，博士生导师。
- 基金信息：
  
  山西省自然科学基金资助项目。(202203021221151;202303021211168)
- DOI：10.7652/xjtuxb202603020
  中图分类号： TH113
- 收稿：2025-06-30，
  
  纸质出版：2026-03-10
- 稿件说明：
移动端阅览
张学良, 张盛衔, 苏晓源, 等. 考虑基体变形的硬涂层粗糙表面法向接触刚度统计模型及实验验证[J]. 西安交通大学学报, 2026,60(3):210-219.

ZHANG Xueliang, ZHANG Shengxian, SU Xiaoyuan, et al. Statistical Model and Experimental Validation of Normal Contact Stiffness for Hard-Coated Rough Surfaces Considering Substrate Deformation[J]. Journal of Xi'an Jiaotong University, 2026, 60(3): 210-219.
张学良, 张盛衔, 苏晓源, 等. 考虑基体变形的硬涂层粗糙表面法向接触刚度统计模型及实验验证[J]. 西安交通大学学报, 2026,60(3):210-219. DOI： 10.7652/xjtuxb202603020.

ZHANG Xueliang, ZHANG Shengxian, SU Xiaoyuan, et al. Statistical Model and Experimental Validation of Normal Contact Stiffness for Hard-Coated Rough Surfaces Considering Substrate Deformation[J]. Journal of Xi'an Jiaotong University, 2026, 60(3): 210-219. DOI： 10.7652/xjtuxb202603020.

摘要

为了更准确地预测硬涂层粗糙表面的接触刚度，建立了考虑基体变形的硬涂层粗糙表面法向接触刚度统计模型，并进行了实验验证。首先，推导建立了单个硬涂层微凸体弹性和弹塑性法向接触刚度模型，在此基础上，建立了考虑基体变形影响的硬涂层微凸体法向接触刚度模型，及考虑基体变形的硬涂层粗糙表面法向接触刚度统计模型。然后，对所建模型进行了仿真分析，研究了涂层厚度比、涂层与基体材料性能、基体表面塑性指数等对硬涂层粗糙表面法向接触刚度及接触载荷的影响规律。最后，进行了实验验证。结果表明：当考虑基体变形时，具有较厚且较硬涂层的粗糙表面，其法向接触刚度和接触载荷较大；当涂层粗糙表面的接触载荷不变时，随着基体表面塑性指数的增大，硬涂层粗糙表面的法向接触刚度随之增大；实验获取了基体材料为45钢、涂层材料为TiN的涂层粗糙表面法向接触刚度，其模型仿真计算结果较好吻合了实验数据，二者平均相对误差小于7%，说明了所建模型的正确性。

Abstract

To more accurately predict the contact stiffness of hard-coated rough surfaces

a statistical model for normal contact stiffness considering substrate deformation is established and experimentally validated.First

elastic and elastoplastic normal contact stiffness models for a single hard-coated asperity are derived and developed.Based on these

normal contact stiffness model for a hardcoated asperity accounting for substrate deformation effects is established

leading to a statistical model for normal contact stiffness of hard-coated rough surfaces incorporating substrate deformation. Next

simulation analyses are performed on the established models to investigate the effects of coating thickness ratio

material properties of the coating and substrate

and substrate surface plasticity index on the normal contact stiffness and contact load of hard-coated rough surfaces. Finally

experimental validation is conducted.The results show that when substrate deformation is considered

rough surfaces with thicker and harder coatings exhibit greater normal contact stiffness and higher contact loads.Under constant contact load

as the substrate surface plasticity index increases

the normal contact stiffness of hard-coated rough surfaces also increases.Experimental normal contact stiffness data are obtained for coated rough surfaces with a 45 steel substrate and TiN coating material.The simulation results of the model are in good agreement with the experimental data

with an average relative error of less than 7%

demonstrating the validity of the established model.

关键词

Keywords

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