1.西安交通大学电气工程学院, 710049,西安
2.西安交通大学电工材料电气绝缘全国重点实验室, 710049,西安
安政杰(1998—),男,博士生;
赵军平(通信作者),男,副教授,博士生导师。
收稿:2024-04-14,
网络首发:2024-11-13,
纸质出版:2025-03-10
移动端阅览
安政杰, 赵军平, 艾志军, 等. 荷能离子作用对氧化铝颗粒表面类金刚石薄膜生长特性的影响[J]. 西安交通大学学报, 2025,59(3):189-200.
AN Zhengjie, ZHAO Junping, AI Zhijun, et al. Influence of Energetic Ion Effects on the Growth Characteristics of Diamond-Like Films on Alumina Particle Surfaces[J]. Journal of Xi’an Jiaotong University, 2025, 59(3): 189-200.
安政杰, 赵军平, 艾志军, 等. 荷能离子作用对氧化铝颗粒表面类金刚石薄膜生长特性的影响[J]. 西安交通大学学报, 2025,59(3):189-200. DOI: 10.7652/xjtuxb202503017.
AN Zhengjie, ZHAO Junping, AI Zhijun, et al. Influence of Energetic Ion Effects on the Growth Characteristics of Diamond-Like Films on Alumina Particle Surfaces[J]. Journal of Xi’an Jiaotong University, 2025, 59(3): 189-200. DOI: 10.7652/xjtuxb202503017.
为掌握表面改性氧化铝颗粒的过程中颗粒表面类金刚石薄膜形貌的调控方法,基于空心阴极放电等离子体表面沉积系统,研究了不同形式的外施电压作用下,生长在氧化铝颗粒表面的类金刚石膜层的形貌特征及不同膜层形貌的形成机制。通过对在不同条件下沉积的类金刚石膜层的形貌观测发现,直流电压作用下,膜层会完全保留颗粒的本征形貌特征;脉冲电压作用下,膜层表面存在大量岛状凸起结构,并基于膜层的生长模式和荷能离子与基底发生的相互作用分析了膜层会出现上述两种形貌的原因。当膜层尚未完全覆盖氧化铝时,化学键键能的差异使得碳原子在氧化铝表面会倾向于形成岛状结构,基底表面电荷积聚引起的离子通量密度空间不均匀分布则会使得膜层趋于均匀生长。当膜层完全覆盖氧化铝后,高能离子会引发膜层表面碳原子产生横向位移,使得膜层趋于平滑。为使类金刚石膜层能够在氧化铝颗粒表面形成岛状结构,应限制脉冲电压的占空比及电压幅值,以限制积聚的电荷量,同时应降低能量大于350 eV的离子占比,使得岛状结构能够保留。研究结果表明,通过调控制备参数在氧化铝粉体颗粒表层沉积具有岛状结构的类金刚石膜层可提高颗粒比表面积,有利于改善颗粒与环氧树脂基体的结合性能。
To understand the method of controlling the morphology of diamond-like carbon (DLC) films on the surface of alumina particles during surface modification
this paper
based on a hollow cathode discharge plasma surface deposition system
investigates the morphological characteristics of DLC film layers grown on alumina particles surfaces under the influence of different forms of applied voltage and the formation mechanism of different film layer morphologies. Observations of the morphology of diamond-like film layers deposited under different conditions reveal that under the action of DC voltage
the film layer completely retains the intrinsic morphology of the particles; while under the action of pulse voltage
numerous island-like protrusions appear on the film surface. The reasons for the occurrence of these two types of film morphologies are analyzed based on the growth mode of the film layer and the interaction between energetic ions and the substrate. When the film layer is not fully covering the alumina
the difference in chemical bonding energy causes carbon atoms to preferentially form island-like structures on the surface of alumina
and the uneven spatial distribution of ion flux density caused by charge accumulation on the substrate surface leads to uniform film growth. On the other hand
when the film layer completely covers the alumina
high-energy ions induce lateral displacement of carbon atoms on the film surface
resulting in a smoother film texture. To facilitate the formation of island-like structures for diamond-like film layers on alumina particles' surfaces
it is necessary to limit the duty cycle and voltage amplitude of pulse voltage to control the accumulated charge
and reduce the proportion of ions with energies exceeding 350 eV so that the island-like structures can be preserved. By adjusting the deposition parameters to deposit diamond-like carbon film layers with island-like structures on the surface of alumina powder particles
the specific surface area of the particles can be increased
which is beneficial for improving the bonding performance between the particles and the epoxy resin matrix.
张天栋 , 石壮壮 , 吴加雪 , 等 . 填充型高导热环氧树脂复合材料的研究进展 [J ] . 绝缘材料 , 2022 , 55 ( 3 ): 10 - 22 .
ZHANG Tiandong , SHI Zhuangzhuang , WU Jiaxue , et al . Research progress of filled epoxy resin composites with high thermal conductivity [J ] . Insulating Materials , 2022 , 55 ( 3 ): 10 - 22 .
高智芳 . 纳米填料和高导热高分子复合材料的制备及其性能研究 [D ] . 天津 : 天津大学 , 2012 .
何鹏 , 耿慧远 . 先进热管理材料研究进展 [J ] . 材料工程 , 2018 , 46 ( 4 ): 1 - 11 .
HE Peng , GENG Huiyuan . Research progress of advanced thermal management materials [J ] . Journal of Materials Engineering , 2018 , 46 ( 4 ): 1 - 11 .
GUTIÉRREZ B J M , HINCAPIÉ C W S , DE ANDRADE V M , et al . Diamond-like carbon films doped with ZrO 2 nanoparticles: improving antimicrobial properties [J ] . Diamond and Related Materials , 2023 , 140 ( Part B ): 110500 .
LI Pei , ZHANG Xinru , CHEN Shi , et al . Investigation of Ti-DLC film for the near infrared photodetector [J ] . Diamond and Related Materials , 2023 , 140 ( Part A ): 110478 .
DHANDAPANI V S , KANG K M , SEO K J , et al . Enhancement of tribological properties of DLC by incorporation of amorphous titanium using magnetron sputtering process [J ] . Ceramics International , 2019 , 45 ( 9 ): 11971 - 11981 .
ZHANG Shidong , YAN Mufu , YANG Yang , et al . Excellent mechanical, tribological and anti-corrosive performance of novel Ti-DLC nanocomposite thin films prepared via magnetron sputtering method [J ] . Carbon , 2019 , 151 : 136 - 147 .
ZHANG Fan , YE Chen , DAI Wen , et al . Surfactant-assisted fabrication of graphene frameworks endowing epoxy composites with superior thermal conductivity [J ] . Chinese Chemical Letters , 2020 , 31 ( 1 ): 244 - 248 .
FANG Lijun , WU Chao , QIAN Rong , et al . Nano-micro structure of functionalized boron nitride and aluminum oxide for epoxy composites with enhanced thermal conductivity and breakdown strength [J ] . RSC Advances , 2014 , 4 ( 40 ): 21010 - 21017 .
AI Zhijun , WU Zhicheng , FENG Le , et al . Feasible power for DLC deposition on alumina by RF-biased inductively coupled plasma: effect of atmospheric parameters [J ] . Physics of Plasmas , 2023 , 30 ( 4 ): 043517 .
AN Zhengjie , ZHAO Junping , LIAN Zhangxiang , et al . Effect of the energy of hydrocarbon ions on diamond-like carbon films deposited on alumina microparticles through repeated pulsed discharge in hollow cathode with methane gas [J ] . Journal of Physics: D Applied Physics , 2023 , 56 ( 15 ): 155202 .
ZHAO Junping , AN Zhengjie , AI Zhijun , et al . Application of x-ray energy dispersive spectroscopy to analyzing the thickness of diamond-like carbon film deposited on the surface of microparticles [J ] . Review of Scientific Instruments , 2024 , 95 ( 9 ): 093903 .
SU Fenghua , CHEN Guofu , SUN Jianfang . Synthesis of hydrogenated DLC film by PECVD and its tribocorrosion behaviors under the lubricating condition of graphene oxide dispersed in water [J ] . Tribology International , 2019 , 130 : 1 - 8 .
MORENO-BÁRCENAS A , ALVARADO-OROZCO J M , CARMONA J M G , et al . Synergistic effect of plasma nitriding and bias voltage on the adhesion of diamond-like carbon coatings on M2 steel by PECVD [J ] . Surface and Coatings Technology , 2019 , 374 : 327 - 337 .
AGEYEV L I , GRISHIN S D , MIKHALEV V G , et al . Characteristics of high-current plasma sources with a hollow cathode [J ] . Radio Eng Electron Phys (USA) , 1975 , 20 ( 9 ): 67 - 71 .
GYRYLOV E I . Glow discharge with an extended hollow cathode [J ] . Russian Physics Journal , 2022 , 64 ( 9 ): 1656 - 1659 .
BAKSHT F G , DYUZHEV G A , RYBAKOV A B , et al . Hollow-cathode arc with a highly ionized dense plasma [J ] . Soviet Physics-Technical Physics (USA) , 1986 , 31 ( 1 ): 36 - 38 .
SUGAWARA M , MURATA K , OHSHIMA T , et al . A hollow-cathode discharge as a cold uniform plasma source [J ] . Journal of Physics: D Applied Physics , 1981 , 14 ( 9 ): L137 - L140 .
HELMERSSON U , LATTEMANN M , BOHLMARK J , et al . Ionized physical vapor deposition (IPVD): a review of technology and applications [J ] . Thin Solid Films , 2006 , 513 ( 1/2 ): 1 - 24 .
BOGAERTS A , NEYTS E , GIJBELS R , et al . Gas discharge plasmas and their applications [J ] . Spectrochimica Acta: Part B Atomic Spectroscopy , 2002 , 57 ( 4 ): 609 - 658 .
KONG Linggang , ZHANG Minglan , WEI Xubing , et al . Observation of uniformity of diamond-like carbon coatings utilizing hollow cathode discharges inside metal tubes [J ] . Surface and Coatings Technology , 2019 , 375 : 123 - 131 .
WANG Xinyu , SUI Xudong , ZHANG Shuaituo , et al . Effect of deposition pressures on uniformity, mechanical and tribological properties of thick DLC coatings inside of a long pipe prepared by PECVD method [J ] . Surface and Coatings Technology , 2019 , 375 : 150 - 157 .
李世超 . 脉冲空心阴极放电在金属管内表面沉积类金刚石薄膜 [D ] . 北京 : 北京理工大学 , 2015 .
LI Shichao , HE Feng , GUO Qi , et al . Deposition of diamond-like carbon on inner surface by hollow cathode discharge [J ] . Plasma Science and Technology , 2014 , 16 ( 1 ): 63 - 67 .
NIU Mengyang , ZHAO Zheng , WANG Baokai , et al . Boosting the in-plane thermal conductivity of nanofibrillated cellulose films: alignment engineering of cross-linked AlN whiskers [J ] . Journal of Materials Chemistry: A , 2023 , 11 ( 44 ): 23787 - 23797 .
WANG Zhengdong , ZHOU Yuanhang , ZHANG Tong , et al . Boron nitride nanosheet @ quantum-sized diamond nanocrystal complex/epoxy nanocomposites with enhancing thermal conductivity and sufficient dielectric breakdown strength [J ] . Polymer Composites , 2024 , 45 ( 4 ): 3210 - 3224 .
YAO Tong , ZHANG Chen , ZHANG Zhi , et al . Hydrogen bonding and π—π interaction enhanced high thermal interface design with low dielectric loss of BN/PI/epoxy for high voltage-high frequency insulating application [J ] . Advanced Composites and Hybrid Materials , 2024 , 7 ( 1 ): 30 .
HUANG Xingyi , IIZUKA T , JIANG Pingkai , et al . Role of interface on the thermal conductivity of highly filled dielectric epoxy/AlN composites [J ] . The Journal of Physical Chemistry: C , 2012 , 116 ( 25 ): 13629 - 13639 .
CHOI S , IM H , KIM J . Flexible and high thermal conductivity thin films based on polymer: aminated multi-walled carbon nanotubes/micro-aluminum nitride hybrid composites [J ] . Composites: Part A Applied Science and Manufacturing , 2012 , 43 ( 11 ): 1860 - 1868 .
SANADA K , TADA Y , SHINDO Y . Thermal conductivity of polymer composites with close-packed structure of nano and micro fillers [J ] . Composites: Part A Applied Science and Manufacturing , 2009 , 40 ( 6/7 ): 724 - 730 .
HONG J P , YOON S W , HWANG T , et al . High thermal conductivity epoxy composites with bimodal distribution of aluminum nitride and boron nitride fillers [J ] . Thermochimica Acta , 2012 , 537 : 70 - 75 .
FERRARI A C , ROBERTSON J . Resonant Raman spectroscopy of disordered, amorphous, and diamondlike carbon [J ] . Physical Review B , 2001 , 64 ( 7 ): 075414 .
FERRARI A C , ROBERTSON J . Interpretation of Raman spectra of disordered and amorphous carbon [J ] . Physical Review B , 2000 , 61 ( 20 ): 14095 - 14107 .
田民波 . 薄膜技术与薄膜材料 [M ] . 北京 : 清华大学出版社 , 2006 .
金克新 . 薄膜生长技术 [M ] . 北京 : 科学出版社 , 2024 .
杨邦朝 , 王文生 . 薄膜物理与技术 [M ] . 成都 : 电子科技大学出版社 , 1994 .
ECKERTOVA L . 薄膜物理学 [M ] . 王广阳 , 张福初 , 梁民基 , 译 . 北京 : 科学出版社 , 1986 .
马会中 , 路军涛 , 张兰 . 等离子体增强化学气相沉积法制备类金刚石薄膜研究综述 [J ] . 科学技术与工程 , 2023 , 23 ( 18 ): 7597 - 7606 .
MA Huizhong , LU Juntao , ZHANG Lan . Review of the preparation of diamond-like films by plasma enhanced chemical vapor deposition method [J ] . Science Technology and Engineering , 2023 , 23 ( 18 ): 7597 - 7606 .
ROBERTSON J . Diamond-like amorphous carbon [J ] . Materials Science and Engineering: R Reports , 2002 , 37 ( 4/6 ): 129 - 281 .
MOSELER M , GUMBSCH P , CASIRAGHI C , et al . The ultrasmoothness of diamond-like carbon surfaces [J ] . Science , 2005 , 309 ( 5740 ): 1545 - 1548 .
BÄUERLEIN R . Messung der energie zur verlagerung eines gitteratoms durch elektronenstoß in A III B V -verbindungen [J ] . Zeitschrift für Physik , 1963 , 176 ( 4 ): 498 - 509 .
BÄUERLEIN R . Notizen: messung der energie zur bildung eines gitterdefektes in verschiedenen A III B v -verbindungen durch elektronenbestrahlung [J ] . Zeitschrift für Naturforschung: A , 1959 , 14 ( 12 ): 1069 - 1071 .
STEFFEN H J , MARTON D , RABALAIS J W . Displacement energy threshold for Ne + irradiation of graphite [J ] . Physical Review Letters , 1992 , 68 ( 11 ): 1726 - 1729 .
KOIKE J , PARKIN D M , MITCHELL T E . Displacement threshold energy for type IIa diamond [J ] . Applied Physics Letters , 1992 , 60 ( 12 ): 1450 - 1452 .
BOURGOIN J C , MASSARANI B . Threshold energy for atomic displacement in diamond [J ] . Physical Review B , 1976 , 14 ( 8 ): 3690 - 3694 .
BURGEMEISTER E A , AMMERLAAN C A J , DAVIES G . Thermal and optical measurements on vacancies in type IIa diamond [J ] . Journal of Physics: C Solid State Physics , 1980 , 13 ( 26 ): L691 - L695 .
MÖLLER W . Modeling of the sp 3 /sp 2 ratio in ion beam and plasma-deposited carbon films [J ] . Applied Physics Letters , 1991 , 59 ( 19 ): 2391 - 2393 .
BANHART F . Irradiation effects in carbon nanostructures [J ] . Reports on Progress in Physics , 1999 , 62 ( 8 ): 1181 - 1221 .
连张翔 . 低气压下脉冲空心阴极甲烷放电等离子体特性研究 [D ] . 西安 : 西安交通大学 , 2023 .
连张翔 , 安政杰 , 罗煌锦 , 等 . 放电电压形式对空心阴极甲烷放电等离子体组分及离子能量的影响研究 [J ] . 西安交通大学学报 , 2023 , 57 ( 5 ): 171 - 181 .
LIAN Zhangxiang , AN Zhengjie , LUO Huangjin , et al . Influence of discharge voltage form on composition and ion energy of methane discharge plasma in hollow cathode [J ] . Journal of Xi'an Jiaotong University , 2023 , 57 ( 5 ): 171 - 181 .
SHI X , CHEAH L K , SHI J R , et al . On the upper limit of sp 3 content in tetrahedral amorphous carbon film [J ] . Journal of Physics: Condensed Matter , 1999 , 11 ( 1 ): 185 - 189 .
LIFSHITZ Y , LEMPERT G D , GROSSMAN E . Substantiation of subplantation model for diamondlike film growth by atomic force microscopy [J ] . Physical Review Letters , 1994 , 72 ( 17 ): 2753 - 2756 .
0
浏览量
5
下载量
0
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621