西安交通大学能源与动力工程学院, 710049,西安
汪翔宇(1992—),男,博士,助理教授;
丰镇平(通信作者),男,教授,博士生导师。
收稿:2024-06-21,
网络首发:2025-01-02,
纸质出版:2025-03-10
移动端阅览
汪翔宇, 高尚鸿, 丰镇平. 涡轮叶片的热流固耦合数值方法研究及应用[J]. 西安交通大学学报, 2025,59(3):21-33.
WANG Xiangyu, GAO Shanghong, FENG Zhenping. Study on Numerical Method of Thermal-Fluid-Structure Coupling for Turbine Blades and Its Application[J]. Journal of Xi’an Jiaotong University, 2025, 59(3): 21-33.
汪翔宇, 高尚鸿, 丰镇平. 涡轮叶片的热流固耦合数值方法研究及应用[J]. 西安交通大学学报, 2025,59(3):21-33. DOI: 10.7652/xjtuxb202503003.
WANG Xiangyu, GAO Shanghong, FENG Zhenping. Study on Numerical Method of Thermal-Fluid-Structure Coupling for Turbine Blades and Its Application[J]. Journal of Xi’an Jiaotong University, 2025, 59(3): 21-33. DOI: 10.7652/xjtuxb202503003.
针对航空发动机高压涡轮叶片缺乏有力的热流固耦合分析工具的现状,构建了集流动、换热与振动于一体的多物理场耦合数值模拟基础框架与计算方法。依托双重运动方法和动网格技术,使用跨求解器的弱耦合方法实现了动静交错环境下带陶瓷涂层动叶的热、流、固耦合数值分析。计算分析了简化约束条件的涡轮叶片在多物理场环境下的振动特性,获得了涡轮叶片重要的热流固特性及其变化规律。结果表明:涡轮叶片在热流固耦合环境下的振动形态为一阶弯曲及扭转振动形态的混合,其最大位移为0.209 mm;动叶的变形会进一步显著影响作用在叶片上的气动力和热负荷,叶尖附近的静压变化达9.44%,热流密度变化达39.7%;陶瓷涂层对热流固耦合条件下振动特性的影响极小。
To address the current lack of effective thermo-fluid-structure coupling analysis tools for high-pressure turbine blades in aircraft engines
a multi-physics field coupling numerical simulation framework and computational method integrating flow
heat transfer
and vibration are developed. Leveraging the dual-motion method and dynamic mesh technology
a weak coupling approach across solvers is employed to achieve thermal-fluid-structure coupling numerical analysis of moving blades with ceramic coatings in a dynamic-steady alternating environment. The vibration characteristics of turbine blades under multi-physics field environments with simplified boundary conditions are computationally analyzed
revealing crucial thermal-fluid-structural properties and their variations. Results indicate that under the thermal-fluid-structure coupling environment
blade vibration exhibits a mix of first-order bending and torsional modes
with a maximum displacement of 0.209 mm. Blade deformation further significantly affects aerodynamic forces and thermal loads acting on the blade
with static pressure changes near the blade tip reaching 9.44% and heat flux density variations of 39.7%. The impact of ceramic coatings on vibration characteristics under thermal-fluid-structure coupling conditions is minimal.
陈矛章 . 风扇/压气机技术发展和对今后工作的建议 [J ] . 航空动力学报 , 2002 , 17 ( 1 ): 1 - 15 .
CHEN Maozhang . Development of fan/compressor techniques and suggestions on further researches [J ] . Journal of Aerospace Power , 2002 , 17 ( 1 ): 1 - 15 .
张明明 , 李绍斌 , 侯安平 , 等 . 叶轮机械叶片颤振研究的进展与评述 [J ] . 力学进展 , 2011 , 41 ( 1 ): 26 - 38 .
ZHANG Mingming , LI Shaobin , HOU Anping , et al . A review of the research on blade flutter in turbomachinery [J ] . Advances in Mechanics , 2011 , 41 ( 1 ): 26 - 38 .
吴锦涛 , 王珺 , 徐自力 , 等 . 高转速部分进气涡轮盘气流力及叶片振动响应研究 [J ] . 西安交通大学学报 , 2022 , 56 ( 7 ): 108 - 117 .
WU Jintao , WANG Jun , XU Zili , et al . Airflow force and vibration response for high speed partial-admission turbine disk [J ] . Journal of Xi'an Jiaotong University , 2022 , 56 ( 7 ): 108 - 117 .
《中国航空材料手册》委员会 . 中国航空材料手册 [M ] . 北京 : 中国标准出版社 , 2002 .
GILES M B . Stator/rotor interaction in a transonic turbine [J ] . Journal of Propulsion and Power , 1990 , 6 ( 5 ): 621 - 627 .
SONDAK D L , DORNEY D J . Simulation of coupled unsteady flow and heat conduction in turbine stage [J ] . Journal of Propulsion and Power , 2000 , 16 ( 6 ): 1141 - 1148 .
HWANG S , SON C , SEO D , et al . Comparative study on steady and unsteady conjugate heat transfer analysis of a high pressure turbine blade [J ] . Applied Thermal Engineering , 2016 , 99 : 765 - 775 .
RAHAIM C P , KASSAB A J , CAVALLERI R J . Coupled dual reciprocity boundary element/finite volume method for transient conjugate heat transfer [J ] . Journal of Thermophysics and Heat Transfer , 2000 , 14 ( 1 ): 27 - 38 .
HERNÁNDEZ R A , MAZUR C Z , BAUTISTA P E A , et al . Unsteady 3-D conjugated heat transfer simulation of a thermal barrier coated gas turbine bucket [C ] // ASME Turbo Expo 2008: Power for Land, Sea, and Air . New York, USA : ASME , 2009 : 2413 - 2423 .
MAKHIJA D S , BERAN P S . Time scale effects in topology optimization of the interior material distribution of a body subject to transient conjugate heat transfer [C ] // AIAA Scitech 2019 Forum . Reston, VA, USA : AIAA , 2019 : AIAA 2019-1468 .
SCHMIDT M , STARKE C . Comparison of steady and unsteady coupled heat-transfer simulations of a high-pressure turbine blade [C ] // ASME Turbo Expo 2015: Turbine Technical Conference and Exposition . New York, USA : ASME , 2015 : V05AT10A016 .
HE L , OLDFIELD M L G . Unsteady conjugate heat transfer modeling [J ] . Journal of Turbomachinery , 2011 , 133 ( 3 ): 031022 .
周盛 . 叶轮机气动弹性力学引论 [M ] . 北京 : 国防工业出版社 , 1989 : 65 - 74 .
DAVISON J B , FERGUSON S W , MENDONÇA F G , et al . Towards an automated simulation process in combined thermal, flow and stress in turbine blade cooling analyses [C ] // ASME Turbo Expo 2008: Power for Land, Sea, and Air . New York, USA : ASME , 2008 : 2641 - 2648 .
DAWES W N , KELLAR W P , HARVEY S A . Towards cooled turbine preliminary life prediction via concurrent aerodynamic, thermal and material stress simulations on conjugate meshes [C ] // ASME Turbo Expo 2010: Power for Land, Sea, and Air . New York, USA : ASME , 2010 : 711 - 722 .
III COLLARD J E , CIZMAS P G A . Blade-forced vibration effects on turbomachinery rotor-stator interaction [C ] // 37th Joint Propulsion Conference and Exhibit . Reston, VA, USA : AIAA , 2001 : AIAA 2001-3472 .
全金楼 , 张伟伟 , 苏丹 , 等 . 基于CFD/CSD时域耦合方法的多通道叶栅颤振分析 [J ] . 航空学报 , 2013 , 34 ( 9 ): 2019 - 2028 .
QUAN Jinlou , ZHANG Weiwei , SU Dan , et al . Flutter analysis of turbomachinery cascades based on coupled CFD/CSD method [J ] . Acta Aeronautica et Astronautica Sinica , 2013 , 34 ( 9 ): 2019 - 2028 .
周迪 , 陆志良 , 郭同庆 , 等 . 基于CFD/CSD耦合的叶轮机叶片失速颤振计算 [J ] . 航空学报 , 2015 , 36 ( 4 ): 1076 - 1085 .
ZHOU Di , LU Zhiliang , GUO Tongqing , et al . Stall flutter computation of turbomachinery blade based on a CFD/CSD coupling method [J ] . Acta Aeronautica et Astronautica Sinica , 2015 , 36 ( 4 ): 1076 - 1085 .
RADEMAKER E R , HULS R A , SOEMARWOTO B I , et al . Modeling approach to calculate redistributions of HPT-shroud cooling channels minimizing thermal stresses including some turbine blade tip effects [C ] // ASME 2013 Turbine Blade Tip Symposium . New York, USA : ASME , 2013 : V001T05A003 .
谢永慧 , 邓实 , 张荻 , 等 . 基于热流固耦合分析的重型燃气轮机透平高压叶片寿命研究 [J ] . 热力透平 , 2011 , 40 ( 3 ): 151 - 158 .
XIE Yonghui , DENG Shi , ZHANG Di , et al . Study on life prediction for HP turbine blade of heavy-duty gas turbine based on analysis of multi-factor coupling physical fields [J ] . Thermal Turbine , 2011 , 40 ( 3 ): 151 - 158 .
黄朝晖 , 袁奇 , 张弘斌 , 等 . 某型火箭发动机涡轮转子流热固耦合强度及疲劳寿命分析 [J ] . 西安交通大学学报 , 2022 , 56 ( 8 ): 73 - 84 .
HUANG Chaohui , YUAN Qi , ZHANG Hongbin , et al . Analysis of fluid-thermal-solid coupling strength and fatigue life of a certain rocket engine turbine rotor [J ] . Journal of Xi'an Jiaotong University , 2022 , 56 ( 8 ): 73 - 84 .
汤文章 . 基于流固耦合热障涂层涡轮叶片应力场的数值模拟 [D ] . 湘潭 : 湘潭大学 , 2015 .
GUO Zhaoyuan , WANG Qiang , DONG Ping , et al . The key techniques for thermal-flow-elastic coupling numerical simulation platform in turbines [C ] // ASME 2008 International Mechanical Engineering Congress and Exposition . New York, USA : ASME , 2008 : 1077 - 1083 .
李涛 . 基于非结构网格的气冷涡轮气热弹耦合数值计算 [D ] . 哈尔滨 : 哈尔滨工业大学 , 2014 .
李立州 , 王婧超 , 吕震宙 , 等 . 涡轮叶片流固耦合协作优化方法 [J ] . 推进技术 , 2008 , 29 ( 5 ): 604 - 608 .
LI Lizhou , WANG Jingchao , LÜ Zhenzhou , et al . Collaborative optimization method for fluid-solid coupling problem of turbine blades [J ] . Journal of Propulsion Technology , 2008 , 29 ( 5 ): 604 - 608 .
XU Ning , LIU Zhansheng , PENG He . Transient thermal stress analysis of the typical structures in turbine rotor based on thermomechanical analysis [C ] // ASME Turbo Expo 2014: Turbine Technical Conference and Exposition . New York, USA : ASME , 2014 : V05CT20A006 .
艾延廷 , 刘仲尧 , 王志 . 起动阶段涡轮导向叶片热应力及冷却作用研究 [J ] . 机械设计与制造 , 2015 ( 1 ): 97 - 100 .
AI Yanting , LIU Zhongyao , WANG Zhi . Research of thermal stress and cooling effect on a turbine guide vane during the start-up period [J ] . Machinery Design & Manufacture , 2015 ( 1 ): 97 - 100 .
陈刚 , 李跃明 . 非定常流场降阶模型及其应用研究进展与展望 [J ] . 力学进展 , 2011 , 41 ( 6 ): 686 - 701 .
CHEN Gang , LI Yueming . Advances and prospects of the reduced order model for unsteady flow and its application [J ] . Advances in Mechanics , 2011 , 41 ( 6 ): 686 - 701 .
汪翔宇 , 丰镇平 . 涡轮叶片振动对其换热影响的数值研究 [C ] // 中国工程热物理年会2017年学术年会论文 . 2017 : 20172146 .
西安交通大学 . 叶轮机械流动仿真计算方法及系统 : CN202311167825.8 [P ] . 2023-12-12 .
WANG X Y , FENG Z P . Study on vibration characteristics of rotor blades and damping scheme with film cooling holes under rotor-stator interaction [C ] // The 15th International Symposium on Ultrasonic Applications and Advanced Acoustic Technologies . Oxford, UK : ISUAAAT , 2018 : ISUAAAT15-085 .
杨星 , 汪翔宇 , 丰镇平 . 涡轮叶片综合冷却有效度评价指标研究 [J ] . 工程热物理学报 , 2020 , 41 ( 7 ): 1642 - 1648 .
YANG Xing , WANG Xiangyu , FENG Zhenping . A study on scaling method of turbine blade metal temperatures [J ] . Journal of Engineering Thermophysics , 2020 , 41 ( 7 ): 1642 - 1648 .
0
浏览量
11
下载量
0
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621