考虑表面粗糙度影响的低温涡轮泵特性与动静间隙流动分析

卜学兵; 付平; 孙中国; 席光

doi:10.7652/xjtuxb202406008

您当前的位置：

首页 >

文章列表页 >

考虑表面粗糙度影响的低温涡轮泵特性与动静间隙流动分析

—————————————————————— | 更新时间：2025-07-28

- 考虑表面粗糙度影响的低温涡轮泵特性与动静间隙流动分析
- Cryogenic Turbopump Performance under the Effects of Surface Roughness and Analysis of Rotor-Stator Centripetal Flow
- 西安交通大学学报 2024年58卷第6期页码：77-89
- 作者机构：
  
  1. 西安交通大学能源与动力工程学院,西安,710049
  2. 西安交通大学未来技术学院,西安,710049
- 作者简介：
  
  : 2023-08-01。作者简介: 卜学兵(1987—),男,博士生
  孙中国(通信作者),男,教授,博士生导师。基金项目: 国家自然科学基金资助项目(51922085)
- 基金信息：
  
  : 2023-08-01。作者简介: 卜学兵(1987—),男,博士生;孙中国(通信作者),男,教授,博士生导师。基金项目: 国家自然科学基金资助项目(51922085)
- DOI：10.7652/xjtuxb202406008
  中图分类号： V434
- 网络首发：2024-06-10，
  
  纸质出版：2024
- 稿件说明：
移动端阅览
卜学兵, 付平, 孙中国, 等. 考虑表面粗糙度影响的低温涡轮泵特性与动静间隙流动分析[J]. 西安交通大学学报, 2024,58(6):77-89.

BU Xuebing, FU Ping, SUN Zhongguo, et al. Cryogenic Turbopump Performance under the Effects of Surface Roughness and Analysis of Rotor-Stator Centripetal Flow[J]. 2024, 58(6): 77-89.
卜学兵, 付平, 孙中国, 等. 考虑表面粗糙度影响的低温涡轮泵特性与动静间隙流动分析[J]. 西安交通大学学报, 2024,58(6):77-89. DOI： 10.7652/xjtuxb202406008.

BU Xuebing, FU Ping, SUN Zhongguo, et al. Cryogenic Turbopump Performance under the Effects of Surface Roughness and Analysis of Rotor-Stator Centripetal Flow[J]. 2024, 58(6): 77-89. DOI： 10.7652/xjtuxb202406008.

摘要

为分析低温涡轮泵过流部件表面粗糙度对其性能特性的影响

阐明表面粗糙度对涡轮泵动静间隙流场的影响机制

选择增材制造闭式叶轮涡轮氧泵为研究对象

在考虑低温介质热力学效应影响的前提下

采用液氮作为增压输送介质

对涡轮泵低温性能开展实验测试和数值计算。研究结果表明:在13 500～26 000 r/min转速范围内

相较于光滑壁面

考虑过流部件表面粗糙度后

采用液氮作为模拟介质得到的涡轮氧泵数值计算结果与实验测试数据吻合较好; 随着离心叶轮及蜗壳等主流表面粗糙度从光滑壁面增加至36 μm

涡轮氧泵扬程及效率分别下降了9.1%、10.6%; 随着动静间隙过流部件表面粗糙度从0增加至20 μm

涡轮泵叶轮轴向力合力系数显著降低了25.8%。研究结果对后续深入揭示表面粗糙度对低温涡轮泵动静间隙流场特性影响规律以及过流部件表面质量分区控制具有重要借鉴意义及参考价值。

Abstract

To analyze the effects of surface roughness of flow passage component on cryogenic turbopump performance and explain the influence mechanism of surface roughness on rotor-stator centripetal flow

a cryogenic turbopump made of shrouded impeller produced by additive manufacturing is selected as the research object

and the experimental tests and numerical calculations on the performance of cryogenic turbopump are carried out taking into consideration the influence of thermodynamic effects and using liquid nitrogen as the pressurizing and conveying medium. The results show that when the test working condition is in the range of 13 500 to 26 000 r/min

the values of outlet pressure and temperature rise obtained by numerical calculation are fitted with the test data after considering the effects of the surface roughness

compared with the numerical results obtained from smooth wall setting. As the values of the impeller and volute surface roughness increase to 36 μm

the head coefficient and efficiency decrease by 9.1% and 10.6%

respectively. The axial thrust acting on the impeller decreases significantly by 25.8%

after increasing the values of the rotor-stator surface roughness from 0 to 20 μm. The study provides a theoretical foundation for revealing the influence of surface roughness on cryogenic turbopump flow characteristics and zoned controlling the surface quality of the turbopump flow passage components.

关键词

Keywords

references

GÜLICH J F. Effect of Reynolds number and surface roughness on the efficiency of centrifugal pumps [J]. Journal of Fluids Engineering, 2003, 125(4): 670-679.

GÜLICH J F. Centrifugal pumps [M]. 4th ed. Cham, Germany: Springer, 2020.

LIMBACH P, SKODA R. Numerical and experimental analysis of cavitating flow in a low specific speed centrifugal pump with different surface roughness [J]. Journal of Fluids Engineering, 2017, 139(10): 101201.

TAMM A, STOFFEL B. The influences of gap clearance and surface roughness on leakage loss and disc friction of centrifugal pumps [C]//ASME 2002 Joint U.S.-European Fluids Engineering Division Conference. New York, USA: ASME, 2002: 267-274.

BELLARY S A I, SAMAD A. Exit blade angle and roughness effect on centrifugal pump performance [C]//ASME 2013 Gas Turbine India Conference. New York, USA: ASME, 2013: V001T01A002.

冯建军, 朱国俊, 贺锐, 等. 表面粗糙度对轴流泵性能的影响 [J]. 西北农林科技大学学报(自然科学版), 2016, 44(3): 196-202.

FENG Jianjun, ZHU Guojun, HE Rui, et al. Influence of wall roughness on performance of axial-flow pumps [J]. Journal of Northwest AF University, 2016, 44(3): 196-202.

赵斌娟, 王瑜, 陈汇龙, 等. 偏工况下壁面粗糙度对泵腔内流动规律的影响 [J]. 工程热物理学报, 2015, 36(9): 1927-1932.

ZHAO Binjuan, WANG Yu, CHEN Huilong, et al. Impact of wall roughness on the flow law in chamber of a centrifugal pump at off-design operating condition [J]. Journal of Engineering Thermophysics, 2015, 36(9): 1927-1932.

李金琼, 宋文武, 万丽佳, 等. 多工况下粗糙度对离心泵进口流动机理研究 [J]. 热能动力工程, 2019, 34(10): 63-70.

LI Jinqiong, SONG Wenwu, WAN Lijia, et al. Study on the mechanism of roughness to the flow of centrifugal pump inlet under multiple working conditions [J]. Journal of Engineering for Thermal Energy and Power, 2019, 34(10): 63-70.

李金琼, 宋文武, 万丽佳. 粗糙度对离心泵进口回流非定常特性影响的研究 [J]. 热能动力工程, 2020, 35(2): 70-77.

LI Jinqiong, SONG Wenwu, WAN Lijia. Study on the influence of roughness on unsteady characteristics of centrifugal pump inlet reflux [J]. Journal of Engineering for Thermal Energy and Power, 2020, 35(2): 70-77.

徐维晖, 侯晓, 胡孟, 等. 粗糙度对离心泵空化过程的影响 [J]. 排灌机械工程学报, 2018, 36(3): 197-203.

XU Weihui, HOU Xiao, HU Meng, et al. Impact of wall roughness on cavitating process in centrifugal pumps [J]. Journal of Drainage and Irrigation Machinery Engineering, 2018, 36(3): 197-203.

FERNANDO D, GAO S, GARRETT S J. The effect of surface roughness on rotor-stator cavity flows [J]. Physics of Fluids, 2018, 30(6): 064103.

ÖZKAN M, THOMAS P J, COOPER A J, et al. Comparison of the effects of surface roughness and confinement on rotor-stator cavity flow [J]. Engineering Applications of Computational Fluid Mechanics, 2017, 11(1): 142-158.

HU Bo, BRILLERT D, DOHMEN H J, et al. Investigation on the influence of surface roughness on the moment coefficient in a rotor-stator cavity with centripetal through-flow [C]//ASME 2017 Fluids Engineering Division Summer Meeting. New York, USA: ASME, 2017: V01AT03A001.

BONS J P. A review of surface roughness effects in gas turbines [J]. Journal of Turbomachinery, 2010, 132(2): 021004.

TANG Yonghong, XI Guang, WANG Zhiheng, et al. Quantitative study on equivalent roughness conversion coefficient and roughness effect of centrifugal compressor [J]. Journal of Fluids Engineering, 2020, 142(2): 021208.

COUSINS W T, YU Lei, GAROFANO J, et al. Test and simulation of the effects of surface roughness on a shrouded centrifugal impeller [C]//ASME Turbo Expo 2014: Turbine Technical Conference and Exposition. New York, USA: ASME, 2014: V02DT42A012.

JAVED A, KAMPHUES E. Evaluation of the influence of volute roughness on turbocharger compressor performance from a manufacturing perspective [C]//ASME Turbo Expo 2014: Turbine Technical Conference and Exposition. New York, USA: ASME, 2014: V02DT42A040.

MORINI M, PINELLI M, SPINA P R, et al. Numerical analysis of the effects of nonuniform surface roughness on compressor stage performance [J]. Journal of Engineering for Gas Turbines and Power, 2011, 133(7): 072402.

YANG Baofeng, LI Bin, CHEN Hui, et al. Numerical investigation of the clocking effect between inducer and impeller on pressure pulsations in a liquid rocket engine oxygen turbopump [J]. Journal of Fluids Engineering, 2019, 141(7): 071109.

HOU Hucan, ZHANG Yongxue, LI Zhenlin, et al. Numerical analysis of entropy production on a LNG cryogenic submerged pump [J]. Journal of Natural Gas Science and Engineering, 2016, 36: 87-96.

WANG Cong, ZHANG Yongxue, HOU Hucan, et al. Entropy production diagnostic analysis of energy consumption for cavitation flow in a two-stage LNG cryogenic submerged pump [J]. International Journal of Heat and Mass Transfer, 2019, 129: 342-356.

项乐, 许开富, 陈晖, 等. 液体火箭发动机涡轮泵低温空化实验研究进展 [J]. 航空学报, 2023, 44(7): 19-37.

XIANG Le, XU Kaifu, CHEN Hui, et al. Experimental studies on cavitating flow for liquid rocket engine cryogenic turbopump: review [J]. Acta Aeronautica et Astronautica Sinica, 2023, 44(7): 19-37.

KIM J, SONG S J. Measurement of temperature effects on cavitation in a turbopump inducer [J]. Journal of Fluids Engineering, 2016, 138(1): 011304.

WATANABE H, TSUKAMOTO H. Design optimization of cryogenic pump inducer considering suction performance and cavitation instability [C]//ASME-JSME-KSME 2011 Joint Fluids Engineering Conference. New York, USA: ASME, 2011: 1763-1772.

PACE G, VALENTINI D, PASINI A, et al. Inducer and centrifugal pump contributions to the rotordynamic fluid forces acting on a space turbopump [J]. Journal of Fluids Engineering, 2018, 140(2): 021104.[26] MENTER F R. Two-equation eddy-viscosity turbulence models for engineering applications [J]. AIAA Journal, 1994, 32(8): 1598-1605.

黄永华, 陈国邦. 低温流体热物理性质 [M]. 2版. 北京: 国防工业出版社, 2014.

刘超群. Liutex-涡定义和第三代涡识别方法 [J]. 空气动力学学报, 2020, 38(3): 413-431.

LIU Chaoqun. Liutex-third generation of vortex definition and identification methods [J]. Acta Aerodynamica Sinica, 2020, 38(3): 413-431.

浏览量

下载量

CSCD

文章被引用时，请邮件提醒。

提交

工具集

关联资源

复杂结构低温涡轮泵预冷特性集总参数仿真研究

涡轮泵平衡活塞内消旋肋片对轴向力影响的数值模拟及分析

液体火箭发动机涡轮泵管式扩压器时序效应数值研究

液体火箭发动机涡轮泵多维度传感器优化布置

工件超声振动辅助微通道铣削成形试验研究