高超声速火箭橇刨削效应仿真与验证研究

夏洪利; 刘振; 闫华东; 赵项伟; 孟鑫

doi:10.7652/xjtuxb202304008

您当前的位置：

首页 >

文章列表页 >

高超声速火箭橇刨削效应仿真与验证研究

—————————————————————— | 更新时间：2025-07-09

- 高超声速火箭橇刨削效应仿真与验证研究
- Simulation and Verification Study on Gouging Effect of Hypersonic Rocket Sled
- 西安交通大学学报 2023年57卷第4期页码：71-79
- 作者机构：
  
  1. 西安交通大学航天航空学院,西安,710049
  2. 中国兵器工业试验测试研究院, 714200, 陕西华阴)
- 作者简介：
  
  : 2022-07-14。作者简介: 夏洪利(1984—),男,在职硕士生,副研究员
  刘振(通信作者),男,副教授。基金项目: 国家自然科学基金资助项目(52075417)。
- 基金信息：
  
  : 2022-07-14。作者简介: 夏洪利(1984—),男,在职硕士生,副研究员;刘振(通信作者),男,副教授。基金项目: 国家自然科学基金资助项目(52075417)。
- DOI：10.7652/xjtuxb202304008
  中图分类号： TJ015
- 网络首发：2023-04-10，
  
  纸质出版：2023
- 稿件说明：
移动端阅览
夏洪利, 刘振, 闫华东, 等. 高超声速火箭橇刨削效应仿真与验证研究[J]. 西安交通大学学报, 2023,57(4):71-79.

XIA Hongli, LIU Zhen, YAN Huadong, et al. Simulation and Verification Study on Gouging Effect of Hypersonic Rocket Sled[J]. 2023, 57(4): 71-79.
夏洪利, 刘振, 闫华东, 等. 高超声速火箭橇刨削效应仿真与验证研究[J]. 西安交通大学学报, 2023,57(4):71-79. DOI： 10.7652/xjtuxb202304008.

XIA Hongli, LIU Zhen, YAN Huadong, et al. Simulation and Verification Study on Gouging Effect of Hypersonic Rocket Sled[J]. 2023, 57(4): 71-79. DOI： 10.7652/xjtuxb202304008.

摘要

为形成具有高置信度水平的火箭橇试验刨削效应分析能力

基于真实的在轨试验刨削数据

开展了高超声速火箭橇刨削效应仿真与验证研究。首先

通过分析火箭橇在轨试验真实刨削数据

获取了典型刨削现象的参数描述; 通过化学成分和金相显微组织检测

实现了基于绝热剪切理论的刨削机理闭环验证。然后

利用静态拉伸试验和高温双同步Hopkinson杆试验

获取了Johnson-Cook本构模型参数。最后

使用物质点分析方法

开展了火箭橇垂向速度分别为1.75、2.00和2.25 m/s的3种工况刨削效应仿真

得到了与真实试验刨削形貌基本一致的仿真结果。仿真结果与在轨试验真实数据对比显示

当滑靴垂向速度为2 m/s时

刨削坑长度、深度实验和仿真偏差分别为1.8%、-3.9%

均未超过5%

达到了较高的一致性

验证了物质点方法分析刨削的适用性。该方法和参数取值可以作为后续高超声速火箭橇试验试前刨削安全性评估的参考。

Abstract

In order to develop the ability to analyze the gouging effect of rocket sled test with high confidence level

a simulation and verification study on gouging effect of hypersonic rocket sled was carried out based on real gouging data in orbit. Firstly

the parameter description of typical gouging phenomenon was obtained by the analysis of real gouging data of rocket sled test in orbit

and the closed-loop verification of gouging mechanism based on adiabatic shear theory is completed through the detection of chemical composition and metallographic microstructure. Secondly

the Johnson-Cook constitutive model parameters were obtained by static tensile test and Hopkinson bar test based on the principle of high temperature double synchronization. Finally

the simulations of gouging effect under three vertical speed conditions of 1.75 m/s 2.00 m/s and 2.25 m/s were carried out using material point method. The simulation results in terms of gouging morphology were basically consistent with the ones obtained by real tests. The comparison between the results of simulation and real tests shows that the consistency between measurement and simulation is the best when the vertical speed of the slipper is 2 m/s

and the deviations of the length and depth of the gouging pit are 1.8% and -3.9%

which are not more than 5%. The applicability of the material point method in analyzing gouging is verified. The method and parameter value can be used as a reference for the gouging safety evaluation in the design stage of hypersonic rocket sled test.

关键词

Keywords

references

魏兵辉, 孙琨, 王云鹏, 等. 高速干滑动摩擦系数的有限元仿真计算研究 [J]. 西安交通大学学报, 2020, 54(6): 82-89.

WEI Binghui, SUN Kun, WANG Yunpeng, et al. Finite element prediction for friction coefficient of high speed dry sliding [J]. Journal of Xi'an Jiaotong University, 2020, 54(6): 82-89.

李雪洁, 孙琨, 陈诚, 等.(Ti/Zr/Hf/Sn/W)NbMoTaV高熵合金性能第一性原理计算分析方法 [J]. 西安交通大学学报, 2022, 56(3): 180-186.

LI Xuejie, SUN Kun, CHEN Cheng, et al. Investigation on properties of(Ti/Zr/Hf/Sn/W)NbMoTaVhigh-entropy alloys using first-principles calculation and analysis method [J]. Journal of Xi'an Jiaotong University, 2022, 56(3): 180-186.

CINNAMON J D, PALAZOTTO A N, SZMEREKOVSKY A G. Further refinement and validation of material models for hypervelocity gouging impacts [J]. AIAA Journal, 2008, 46(2): 317-327.

MIXON L C. Assessment of rocket Sled slipper gouging phenomena [R]. [S.l.]: Applied Research Associates Report, 1997: 33-47.

GERSTLE F P. The Sandia rocket sled rail and slipper study [R]. Albuquerque, NM, USA: Sandia National Labs, 1968.

GERSTLE F P. Deformation of dry steel surfaces during high-velocity sliding contact [D]. Durham, NC, USA: Duke University, 1972.

GERSTLE F P, FOLLANSBEE P S, PEARSALL G W, et al. Thermoplastic shear and fracture of steel during high-velocity sliding [J]. Wear, 1973, 24(1): 97-106.

CINNAMON J D. Analysis and simulation of hypervelocity gouging impacts show affiliations [D]. Dayton, OH, USA: Air Force Institute of Technology, 2006.

MIXON L C. Assessment of rocket sled slipper wear/gouging phenomena: F08635-97-C-0041 [R]. [S.L.]:Applied Research Associates, Inc, 1997.

BARKER L M, TRUCANO T G, MUNFORD J W. Surface gouging by hypervelocity sliding contact between metallic materials[EB/OL].(1987-09-01)[2022-06-11]. https://www.osti.gov/biblio/6114190.

TACHAU R D M. An investigation of gouge initiation in high-velocity sliding contact [EB/OL].(1991-11-01)[2022-06-11]. https://www.osti.gov/biblio/6078985.

TACHAU R D M, YEW C H, TRUCANO T G. Gouge initiation in high-velocity rocket sled testing [J]. International Journal of Impact Engineering, 1995, 17(4/5/6): 825-836.

SCHMITZ C, SCHMITZ R. Slipper wear/gouging analytical tool [R]. [S.L.]: SBIR, 1998.

SULSKY D, CHEN Z, SCHREYER H L. A particle method for history-dependent materials [J]. Computer Methods in Applied Mechanics and Engineering, 1994, 118(1/2): 179-196.

SULSKY D, ZHOU Shijian, SCHREYER H L. Application of a particle-in-cell method to solid mechanics [J]. Computer Physics Communications, 1995, 87(1/2): 236-252.

张静静. 高超声速火箭橇-轨道系统刨削机理研究 [D]. 西安: 西安交通大学, 2018.

汪振兴. 高超声速火箭橇靴轨刨削研究 [D]. 西安: 西安交通大学, 2019.

干聪, 田晓耕, 汪振兴, 等. 摩擦热对靴轨凿削临界条件的影响 [J]. 材料热处理学报, 2020, 41(10): 143-154.

GAN Cong, TIAN Xiaogeng, WANG Zhenxing, et al.Effect of friction heat on critical condition of slipper and rail surface gouging [J]. Transactions of Materials and Heat Treatment, 2020, 41(10): 143-154.

干聪. 摩擦热对靴轨刨削临界条件的影响 [D]. 西安: 西安交通大学, 2020.

孟凡刚, 巫世晶, 贾俊峰, 等. 考虑间隙的弹塑性断路器弹簧操动机构动力学特性研究 [J]. 西安交通大学学报, 2016, 50(7): 75-82.

MENG Fangang, WU Shijing, JIA Junfeng, et al.Dynamic characteristic analysis on the elastoplastic spring operating mechanism of high voltage circuit breaker with clearance [J]. Journal of Xi'an Jiaotong University, 2016, 50(7): 75-82.

杨珍, 范坤, 胡兵, 等. 超声速单轨火箭橇动态载荷预示技术研究 [J]. 兵器装备工程学报, 2019, 40(3): 247-251.

YANG Zhen, FAN Kun, HU Bing, et al. Study on dynamic load prediction of the supersonic monorail rocket sled [J]. Journal of Ordnance Equipment Engineering, 2019, 40(3): 247-251.

冯瑞雪, 蔡洪能, 李雪锋, 等. 高速滑靴瞬态摩擦温升研究 [J]. 精密成形工程, 2020, 12(1): 143-149.

FENG Ruixue, CAI Hongneng, LI Xuefeng, et al. Transient friction temperature rise of high speed sliding shoe [J]. Journal of Netshape Forming Engineering, 2020, 12(1): 143-149.

顾凯旋, 龚明生, 王磊, 等. 双轨火箭橇全时程动力学仿真分析研究 [J]. 航空工程进展, 2020, 11(2): 245-250.

GU Kaixuan, GONG Mingsheng, WANG Lei, et al. Study on fulltime dynamics simulation of two-track rocket sled [J]. Advances in Aeronautical Science and Engineering, 2020, 11(2): 245-250.

刘丽娟, 吕明, 武文革. Ti-6Al-4V合金的修正本构模型及其有限元仿真 [J]. 西安交通大学学报, 2013, 47(7): 73-79.LIU Lijuan, LÜ Ming, WU Wenge.An improved con-stitutive model and finite element simulation for machining Ti-6Al-4V alloy [J]. Journal of Xi'an Jiaotong University, 2013, 47(7): 73-79.

王健. 高速火箭橇-轨道系统耦合动力学研究 [D]. 南京: 南京理工大学, 2011.

包合胜, 王礼立, 卢维娴. 钛合金在低温下的高速变形特性和绝热剪切 [J]. 爆炸与冲击, 1989, 9(2): 109-119.

BAO Hesheng, WANG Lili, LU Weixian.The high velocity deformation and adiabatic shearing of a titanium alloy at low temperature [J]. Explosion and Shock Waves, 1989, 9(2): 109-119.

范坤, 杨珍, 薛晓敏, 等. 单轨火箭橇靴-轨冲击响应传递特性研究 [J]. 应用力学学报, 2020, 37(5): 1887-1893.

FAN Kun, YANG Zhen, XUE Xiaomin, et al.Transmission characteristics of impact response of monorail rocket sled [J]. Chinese Journal of Applied Mechanics, 2020, 37(5): 1887-1893.

浏览量

下载量

CSCD

文章被引用时，请邮件提醒。

提交

工具集

关联资源

语义区分和子图整合驱动的知识图谱表示学习方法

不同板叠材料热声热机能量转换过程数值模拟研究

超临界水异常区域热力学特性研究

融合物理信息与深度算子网络的变压器绕组热-流场快速计算方法

采用机器学习的大规模并行程序I/O性能建模与预测方法