西安交通大学化学工程与技术学院,西安,710049
网络首发:2022-02-10,
纸质出版:2022
移动端阅览
董佳宇, 任智宏, 彭小成, 等. 对二甲苯悬浮结晶与晶体流动分布特性研究[J]. 西安交通大学学报, 2022,56(2):26-34.
Study on Paraxylene Suspension Crystallization and Crystal Flow Distribution Characteristics[J]. 2022, 56(2): 26-34.
董佳宇, 任智宏, 彭小成, 等. 对二甲苯悬浮结晶与晶体流动分布特性研究[J]. 西安交通大学学报, 2022,56(2):26-34. DOI: 10.7652/xjtuxb202202003.
Study on Paraxylene Suspension Crystallization and Crystal Flow Distribution Characteristics[J]. 2022, 56(2): 26-34. DOI: 10.7652/xjtuxb202202003.
为深入研究对二甲苯悬浮结晶过程与晶体流动分布特性
明确影响结晶的关键因素
将欧拉-欧拉多相流模型与粒数衡算方程(PBM)耦合
关联晶体成核速率和生长速率方程
模拟求解了对二甲苯的结晶与分布情况。结果表明:随着流动时间的增加
结晶器内的混合程度逐渐增加
30 s后流场基本保持稳定。流体在结晶器内主要为内循环流动与局部涡流并存
各区域温度差异很小
晶体在涡流区域的体积分数大于涡流区域附近的体积分数。粒度分布最大位置位于结晶器下挡板以及底部
随着区域流速的增大
晶体体积分数逐渐减小
流速大于1.40 m/s时不利于晶体生长
在工业生产时应避免结晶器内流速大于1.40 m/s。结晶器内0.01 mm晶体的不均匀度为0.000 7
随着晶体粒径增大
大粒径晶体不均匀度逐渐增加; 晶体粒度分布整体呈正态分布
其中0.03~0.05 mm粒径的晶体数量最多
占晶体总量的44.5%。本文实现了复杂流场下的结晶过程模拟仿真
所得结果揭示了结晶器内对二甲苯的成核生长规律
为优化创新对二甲苯结晶分离提供了依据和理论指导。
In order to further study the suspended crystallization process and crystal flow distribution characteristics of p-xylene
and to clarify the key factors affecting crystallization
the Euler-Euler multiphase flow model is coupled with Population Balance Model(PBM)to correlate the crystal nucleation rate equation and growth rate equation
and the crystallization and distribution of p-xylene are simulated and solved. The results show that the mixing degree in the crystallizer increases gradually with the increase of flow time
and the flow field is basically stable after 30 s. The crystal flow in the crystallizer is mainly in an internal circulation and local vortex. The temperature difference in each zone is very small
and the volume fraction of crystals in the vortex area is greater than that near the vortex area. The maximum particle size distribution is located in the lower baffle and bottom of the crystallizer. With the increase of the regional flow rate
the crystal volume fraction gradually decreases. When the flow rate is greater than 1.40 m/s
it is not conducive to crystal growth. In industrial production
the fluid velocity in cryatllizer should not be greater than 1.40 m/s. The non-uniformity of the 0.01 mm crystal in the crystallizer is 0.000 7
and with the increase of the crystal size
the non-uniformity of large-size crystal increases gradually. The particle size distribution of crystals is basically normal
and the number of crystals with size of 0.03~0.05 mm is the largest
accounting for 44.5% of the total crystals. This paper has realized the crystallization simulation under complex flow field
the conclusions obtained reveal the nucleation and growth law of p-xylene in the crystallizer
and provide the basis and theoretical guidance for the optimization and innovation of p-xylene crystallization separation.
LYU Quanming, DONG Jian, HE Renchu, et al. Modeling of the Co-Mn-Br catalyzed liquid phase oxidation of p-xylene to terephthalic acid and m-xylene to isophthalic acid [J]. Chemical Engineering Science, 2021, 232: 116340.
章丽, 冯永胜, 袁鹏. 对二甲苯高效选择性氧化合成对甲基苯甲酸 [J]. 化工设计通讯, 2020, 46(12): 49-50.
ZHANG Li, FENG Yongsheng, YUAN Peng. Synthesis of p-toluic acid by efficient selective oxidation of p-xylene [J]. Chemical Engineering Design Communications, 2020, 46(12): 49-50.
WEN Zhenhao, YANG Daqiang, YANG Fan, et al. Methylation of toluene with methanol over HZSM-5: a periodic density functional theory investigation [J]. Chinese Journal of Catalysis, 2016, 37(11): 1882-1890.
于政锡, 徐庶亮, 张涛, 等. 对二甲苯生产技术研究进展及发展趋势 [J]. 化工进展, 2020, 39(12): 4983-4992.
YU Zhengxi, XU Shuliang, ZHANG Tao, et al. Research progress and development trend in para-xylene production technology [J]. Chemical Industry and Engineering Progress, 2020, 39(12): 4983-4992.
DARAMOLA M O, BURGER A J, PERA-TITUS M, et al. Nanocomposite MFI-ceramic hollow fibre membranes via pore-plugging synthesis: prospects for xylene isomer separation [J]. Journal of Membrane Science, 2009, 337(1/2): 106-112.
SHIAU L D, WEN C C, LIN B S. Separation and purification of p-xylene from the mixture of m-xylene and p-xylene by distillative freezing [J]. Industrial Engineering Chemistry Research, 2005, 44(7): 2258-2265.
沈澍, 李士雨. 熔融结晶法分离提纯对二甲苯 [J]. 化工进展, 2017, 36(5): 1605-1611.
SHEN Shu, LI Shiyu. Purification ofp-xylene by melt crystallization [J]. Chemical Industry and Engineering Progress, 2017, 36(5): 1605-1611.
刘莹. 均四甲苯熔融结晶过程的研究 [D]. 天津: 天津大学, 2013: 4.
武首香, 沙作良. 不同操作条件下连续结晶过程的CFD模拟 [J]. 化学工程, 2013, 41(6): 13-17.
WU Shouxiang, SHA Zuoliang. CFD simulation of continuous crystallization process under different operating conditions [J]. Chemical Engineering, 2013, 41(6): 13-17.
AMANO S, EMOTO G, SEKI H. Modeling and control system design of a crystallizer train for para-xylene production [J]. IFAC Proceedings Volumes, 2009, 42(11): 201-206.
SHIAU L D. Purification of m-xylene from the mixed xylenes by stripping crystallization [J]. Separation and Purification Technology, 2021, 255: 117688.
王瑞, 许妍霞, 宋兴福, 等. 降膜结晶分离提纯对二甲苯 [J]. 华东理工大学学报(自然科学版), 2019, 45(4): 528-533.
WANG Rui, XU Yanxia, SONG Xingfu, et al. Separation and purification of p-xylene by falling film crystallization [J]. Journal of East China University of Science and Technology(Natural Science Edition), 2019, 45(4): 528-533.
肖文龙, 易争明, 宋书恒. 对二甲苯的结晶纯化过程及机理研究 [J]. 化学工程, 2020, 48(10): 40-45.
XIAO Wenlong, YI Zhengming, SONG Shuheng. Crystallization purification process and mechanism of p-xylene [J]. Chemical Engineering, 2020, 48(10): 40-45.
LUTSKO J F. How crystals form: a theory of nucleation pathways [J]. Science Advances, 2019, 5(4): 7399.
YOON S H, LIM J G, HONG J, et al. Numerical simulation of ammonium perchlorate particles based on a population balance equation model in taylor-couette flow [J]. Journal of Industrial and Engineering Chemistry, 2020, 89: 280-287.
POWER G, HOU Guangyang, KAMARAJU V K, et al. Design and optimization of a multistage continuous cooling mixed suspension, mixed product removal crystallizer [J]. Chemical Engineering Science, 2015, 133: 125-139.
FENG Wanli, YIN Yao, DE LOURDES MENDOZA M, et al. Oil recovery from waste cutting fluid via the combination of suspension crystallization and freeze-thaw processes [J]. Journal of Cleaner Production, 2018, 172: 481487.
YE Xin, GAO Yongchuan, CHENG Jingcai, et al. Numerical simulation of struvite crystallization in fluidized bed reactor [J]. Chemical Engineering Science, 2018, 176: 242-253.
李昭, 王文瑞, 张佳明. 新型钾盐结晶器内部流场模拟及性能预测 [J]. 北京化工大学学报(自然科学版), 2018, 45(3): 27-34.
LI Zhao, WANG Wenrui, ZHANG Jiaming. Simulation of the flow field and performance prediction for a new crystallizer [J]. Journal of Beijing University of Chemical Technology(Natural Science Edition), 2018, 45(3): 27-34.
TIZBIN S, JAFARIAN A, DARAND J. Numerical investigation of hydrodynamics and crystal growth in a forced circulation crystallizer [J]. Desalination, 2020, 496: 114739.
WANTHA W, FLOOD A E. Numerical simulation and analysis of flow in a DTB crystallizer [J]. Chemical Engineering Communications, 2008, 195(11): 1345-1370.
BHUSAN NAYAK B, CHATTERJEE D. Assessment of mixture and eulerian multiphase models in predicting the thermo-fluidic transport characteristics for fly ash-water slurry flow in straight horizontal pipeline [J]. Heat Transfer Engineering, 2019, 40(8): 679-692.
HULBURT H M, KATZ S. Some problems in particle technology: a statistical mechanical formulation [J]. Chemical Engineering Science, 1964, 19(8): 555-574.
RANDOLPH A D, LARSON M A. Transient and steady state size distributions in continuous mixed suspension crystallizers [J]. AIChE Journal, 1962, 8(5): 639-645.
RANDOLPH A D, LARSON M A. Theory of particulate processes: analysis and techniques of continuous crystallization [M]. 2nd ed. San Diego, USA: Academic Press, 1988: 670.
傅笑言. 基于CFD耦合的扑热息痛结晶过程模拟与优化研究 [D]. 天津: 天津大学, 2018.
SEN N, SINGH K K, PATWARDHAN A W, et al. CFD-PBM simulations of a pulsed sieve plate column [J]. Progress in Nuclear Energy, 2019, 111: 125-137.
朱振兴. 硫酸铵结晶过程的研究及其固-液多相流的计算流体力学研究 [D]. 天津: 天津大学, 2008: 121.
陈亮, 肖剑, 谢在库, 等. 对二甲苯悬浮熔融结晶动力学 [J]. 化工学报, 2009, 60(11): 2787-2791.
CHEN Liang, XIAO Jian, XIE Zaiku, et al. Suspension melt crystallization kinetics of p-xylene [J]. CIESC Journal, 2009, 60(11): 2787-2791.
王艳冰, 项松, 苏亚楠, 等. 孤立两叶螺旋桨风洞试验准定常数值模拟 [J]. 应用力学学报, 2020, 37(3): 1196-1201.
WANG Yanbing, XIANG Song, SU Yanan, et al. Numerical simulation of isolated two-laded propeller wind tunnel test [J]. Chinese Journal of Applied Mechanics, 2020, 37(3): 1196-1201.
武首香, 王学魁, 沙作良, 等. 工业结晶过程的多相流与粒数衡算的CFD耦合求解 [J]. 化工学报, 2009, 60(3): 593-600.
WU Shouxiang, WANG Xuekui, SHA Zuoliang, et al. Solution of population balance in multiphase flow field for industrial crystallization process [J]. CIESC Journal, 2009, 60(3): 593-600.
PORRU M, ÖZKAN L. Simultaneous design and control of an industrial two-stage mixed suspension mixed product removal crystallizer [J]. Journal of Process Control, 2019, 80: 60-77.
MANGOLD M, KHLOPOV D, TEMMEL E, et al. Modelling geometrical and fluid-dynamic aspects of a continuous fluidized bed crystallizer for separation of enantiomers [J]. Chemical Engineering Science, 2017, 160: 281-290.
马勇. 磷酸结晶净化过程的基础研究 [D]. 上海: 华东理工大学, 2010: 71.
0
浏览量
7
下载量
0
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621