杭州电子科技大学机械工程学院,杭州,310018
网络首发:2021-08-10,
纸质出版:2021
移动端阅览
李焕军, 张义民. 柱塞泵滑靴副的流体润滑特性试验系统及原理[J]. 西安交通大学学报, 2021,55(8):9-17.
Fluid Lubrication Test System and Principle of Piston Pump Slipper Pair[J]. 2021, 55(8): 9-17.
李焕军, 张义民. 柱塞泵滑靴副的流体润滑特性试验系统及原理[J]. 西安交通大学学报, 2021,55(8):9-17. DOI: 10.7652/xjtuxb202108002.
Fluid Lubrication Test System and Principle of Piston Pump Slipper Pair[J]. 2021, 55(8): 9-17. DOI: 10.7652/xjtuxb202108002.
针对现有的柱塞泵滑靴副油膜3点厚度推导法的不足
提出了更高精度的双面平均6点推导法
并对相关联的压力场分布、功率损失及泄漏量理论进行了完善
进一步地
基于恒温振动工况对滑靴副流体润滑特性研究进行了试验系统设计。通过该试验系统
可以准确测量轴向柱塞泵在恒温和变温、振动与非振动工况下不同转速、输入压力及结构形式时测点的油膜厚度、压力、温度及泄漏量
进而得出滑靴副功率损失、温度分布、压力分布、泄漏量的变化规律; 验证在振动情况下现有关于滑靴副流体润滑特性理论的适用性。该试验系统能实时精确地测量滑靴副油膜的厚度
测量误差小于1 μm; 温控试验时
能保证试验系统所需目标温度误差小于0.1 ℃; 采用了电液控制的三向振动系统
调频范围为0~200 Hz
基本能满足所有工况下振动频率的测试需求。此试验系统为恒温振动工况下柱塞泵的流体润滑特性研究提供了平台。
Aiming at the shortcomings in the existing three-point thickness derivation method for sliding shoe pair of piston pump
a higher-precision double-sided average 6-point derivation method is proposed
and the related pressure field distribution
power loss and leakage theory are improved. Furthermore
under constant temperature vibration conditions
the experimental system for the fluid lubrication characteristics of sliding shoe pair is designed. By this test system
it is possible to accurately measure the oil film thickness
pressure
temperature and leakage of the axial piston pump at different speeds
input pressures and structural forms under the conditions of constant temperature or variable temperature and with or without vibration
then the laws of power loss
temperature distribution
pressure distribution and leakage of the sliding shoe pair are obtained
and the applicability of existing theory for fluid lubrication characteristics under vibration conditions is verified. This test system enables to accurately measure the thickness of the sliding shoe pair oil film in real time. During the temperature control test
with a measurement error of less than 1 μm
the target temperature error required by the test system is ensured to keep less than 0.1 ℃. An electro-hydraulic controlled three-way vibration system is adopted
and the frequency is adjusted within the range of 0-200 Hz
which basically meets the testing requirements of vibration frequency under all working conditions. This test system provides a platform for investigating fluid lubrication characteristics of piston pumps under constant temperature and vibration conditions.
HOOKE C, KAKOULLIS Y. The effects of centrifugal load and ball friction on the lubrication of slippers in axial piston pumps [C]∥6th International Fluid Power Symposium. Cambridge, England: DA, 198l: 179-191.
HOOKE C J, KAKOULLIS Y P. The effects of non-flatness on the performance of slippers in axial piston pumps [J]. Journal of Mechanical Engineering Science, 1983, 197(4): 239-247.
HOOKE C, LI K. The lubrication of overclamped slippers in axial piston pumps: centrally loaded behaviour [J]. Journal of Mechanical Engineering Science, 1988, 202(4): 287-293.
HOOKE C, LI K. The lubrication of slippers in axial piston pumps and motors: the effect of tilting couples [J]. Journal of Mechanical Engineering Science, 1989, 203(5): 343-350.
IBOSHI N, YAMAGUCHI A. Characteristics of a slipper bearing for swash plate type axial piston pumps and motors [J]. Bulletin of the JSME, 1983, 26(219): 1583-1589.
KOC E, HOOKE C J, LI K Y. Slipper balance in axial piston pumps and motors [J]. Journal of Tribology, 1992, 114(4): 766-772.
KOC E, HOOKE C. Investigation into the effects of orifice size, offset and overclamp ratio on the lubrication of slipper bearings [J]. Tribology International, 1996, 29(4): 299-305.
KOC E, HOOKE C. Considerations in the design of partially hydrostatic slipper bearings [J]. Tribology International, 1997, 30(11): 815-823.
SCHENK A. Predicting lubrication performance between the slipper and swashplate in axial piston hydraulic machines [D]. West LafayeRe, Indiana: Purdue University, 2014: 93-124.
CANBULUT F. The experimental analyses of the effects of the geometric and working parameters on the circular hydrostatic thrust bearings [J]. JSME International Journal: Series C, 2005, 48: 715-722.
CANBULUT F, SINANOGLU C, KOC E. Experimental analysis of frictional power loss of hydrostatic slipper bearings [J]. Industrial Lubrication and Tribology, 2009, 6l(3): 123-131.
ROKALA M, CALONIUS O, KOSKINEN K, et al. Study of lubrication conditions in slipper-swash plate contact in water hydraulic axial piston pump test rig [C]∥Proceedings of the 7th JFPS International Symposium on Fluid Power. Toyama, Japan: J-STAG E, 2008: 91-94.
ROKALA M, CALONIUS O, KOSKINEN K, et al. Tribological conditions between swashplate and slipper pad in variable displacement water hydraulic axial piston unit [C]∥Proceedings of the 6th International Fluid Power Conference. Dresden, Germany: [s.n.], 2008: 301-312.
CRABTREE A B, MANRING N D, JOHNSON R E. Pressure measurements for translating hydrostatic thrust bearings [J]. International Journal of Fluid Power, 2005, 6(3): 19-24.
VLADESCUL S, MEDINA S, OLVER A, et al. Lubricant film thickness and friction force measurements in a laser surface textured reciprocating line contact simulating the piston ring-liner pairing [J]. Tribology International, 2016, 98: 317-329.
许耀铭. 油膜理论与液压泵和马达的摩擦副设计 [M]. 北京: 机械工业出版社, 1987: 193-261.
韩德才, 周铁农, 潘永阁. 实际工况下滑靴油膜动特性的实验研究 [J]. 东北重型机械学院学报, 1989, 13(1): 35-38.
HAN Decai, ZHOU Tienong, PAN Yongge. Experimental research on dynamic characteristics of sliding boot oil film under actual working conditions [J]. Journal of Northeast Heavy Machinery Institute, 1989, 13(1): 35-38.
艾青林, 周华, 张增猛. 轴向柱塞泵配流副与滑靴副润滑特性试验系统的研制 [J]. 液压与气动, 2004(11): 22-25.
AI Qinglin, ZHOU Hua, ZHANG Zengmeng. Development of a test system for the lubrication characteristics of axial piston pump valve pair and sliding shoe pair [J]. Hydraulics and Pneumatics, 2004(11): 22-25.
庄欠伟, 周华, 艾青林. 轴向柱塞泵滑靴副润滑特性实验台的研制 [J]. 机床与液压, 2005(3): 113-115.
ZHUANG Qianwei, ZHOU Hua, AI Qinglin. Development of an experimental platform for the lubrication characteristics of the sliding shoe pair of the axial piston pump [J]. Machine Tool Hydraulics, 2005(3): 113-115.
孙营辉. 高速高压轴向柱塞泵滑靴副油膜特性参数测试系统研究 [D]. 杭州: 浙江大学, 2016: 30-61.
李晶, 陈昊, 訚耀保. 轴向柱塞泵柱塞副偏心状态油膜特性分析术 [J]. 华南理工大学学报(自然科学版), 2016, 44(10): 30-36.
LI Jing, CHEN Hao, YIN Yaobao. Analysis of oil film characteristics of axial piston pump plunger pair in eccentric state [J]. Journal of South China University of Technology(Natural Science Edition), 2016, 44(10): 30-36.
张梦俭. 斜盘式轴向柱塞泵柱塞副油膜特性研究 [D]. 哈尔滨: 哈尔滨工业大学, 2018: 48-59.
张艳芹, 倪世钱, 张志全, 等. 变黏度静压滑动轴承高速时油膜动态润滑特性 [J]. 机械工程学报, 2019, 11(3): 108-117.
ZHANG Yanqin, NI Shiqian, ZHANG Zhiquan, et al. Dynamic lubrication characteristics of oil film of variable viscosity hydrostatic sliding bearing at high speed [J]. Chinese Journal of Mechanical Engineering, 2019, 11(3): 108-117.
PAN Yang, LI Yibo, HUANG Minghui, et al. Noise source identification and transmission path optimisation for noise reduction of an axial piston pump [J]. Applied Acoustics, 2018, 130: 283-292.
YE Shaogan, ZHANG Junhui, XU Bing, et al. Theoretical investigation of the contributions of the excitation forces to the vibration of an axial piston pump [J]. Mechanical Systems and Signal Processing, 2019, 129: 201-217.
ZHOU Junjie, ZHOU Jichen, JING Chongbo. Experimental research on the dynamic lubricating performance of slipper/swash plate interface in axial piston pumps [J]. Chinese Journal of Mechanical Engineering, 2020, 33(25): 1-7.
SCHENK A, IVANTYSYNOVAL M. A transient thermoelastohydrodynamic lubrication model for the slipper/swash plate in axial piston machines [J]. Journal of Tribology, 2015, 137: 0317011-03170110.
SHARMA R, PANDEY R. An investigation into the validity of the temperature profile approximations across the film thickness in THD analysis of infinitely wide slider bearing [J]. Tribology Online, 2006, 1(1): 19-24.
BERGADA J, WATTON J, HAYNES J. The hydro-static/hydrodynamic behaviour of an axial piston pump slipper with multiple lands [J]. Meccanica, 2010, 45(4): 585-602.
ZHAO Xiaoyong, SUN Jun, WANG Chunmei, et al. Study on thermoelastohyrodynamic performance of bearing with surface roughness considering shaft deformation under load in shaft-bearing system [J]. Industrial Lubrication and Tribology, 2011, 65(2): 1-16.
孙毅, 姜继海, 刘成强. 剩余压紧力条件下滑靴副的油膜特性及功耗 [J]. 华南理工大学学报(自然科学版), 2011, 39(1): 111-117.
SUN Yi, JIANG Jihai, LIU Chengqiang. Oil film characteristics and power consumption of sliding shoe pairs under the condition of residual pressing force [J]. Journal of South China University of Technology(Natural Science Edition), 2011, 39(1): 111-117.
汤何胜, 李晶, 訚耀保. 轴向柱塞泵滑靴副功率损失特性 [J]. 中南大学学报(自然科学版), 2017, 48(2): 361-369.
TANG Hesheng, LI Jing, YIN Yaobao. Power loss characteristics of the sliding shoe pair of axial piston pump [J]. Journal of Central South University(Natural Science Edition), 2017, 48(2): 361-369.
张呼生, 武涛. 架空热水供热管道热损失沿程温降计算分析 [J]. 煤气与热力, 2013, 33(12): 13-14.
ZHANG Husheng, WU Tao. Calculation and analysis of temperature drop along the heat loss of overhead hot water heating pipeline [J]. Gas Heat, 2013, 33(12): 13-14.
0
浏览量
4
下载量
0
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621