同济大学机械与能源工程学院,上海,201804
网络首发:2020-05-10,
纸质出版:2020
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李晓祥, 王安麟, 樊旭灿, 等. 面向离合器接合过程的比例电磁阀动态特性模型与设计[J]. 西安交通大学学报, 2020,54(5):46-52.
Dynamic Characteristics Model and Design of Proportional Solenoid Valve for Clutch Engagement Process[J]. 2020, 54(5): 46-52.
李晓祥, 王安麟, 樊旭灿, 等. 面向离合器接合过程的比例电磁阀动态特性模型与设计[J]. 西安交通大学学报, 2020,54(5):46-52. DOI: 10.7652/xjtuxb202005007.
Dynamic Characteristics Model and Design of Proportional Solenoid Valve for Clutch Engagement Process[J]. 2020, 54(5): 46-52. DOI: 10.7652/xjtuxb202005007.
为提高离合器接合过程控制油压响应性能和精准度
提出了一种比例电磁阀动态特性模型与设计方法。首先
建立比例电磁阀二维有限元模型并通过试验验证了模型的准确性
借助试验设计和响应面方法建立电磁力的电磁铁结构参数模型
为电磁力与电流映射关系精准设计提供了参数化表达。其次
以比例电磁阀阀芯质量、弹簧刚度及其预紧力、黏性阻尼系数为设计变量
以压力上升时间及其超调量相结合的归一化综合函数最小值为优化目标
对其进行优化设计并分析其稳健性
试验结果表明输出油压动态响应时间减少18%、油压超调降低31%
能有效地满足其动态响应特性要求。最后
对比例电磁阀电流油压稳态输出特性进行试验验证
所建模型的仿真数据与试验结果相关性为0.998 3。该方法有效地提高了离合器接合过程控制油压的综合性能
且所提出的比例电磁阀动态特性模型与设计方法对分析同类控制油压问题具有工程性借鉴价值。
In order to improve the oil pressure response control performance and accuracy during the clutch engagement process
a dynamic model and a design method of proportional solenoid valve(PSV)is proposed. First
a two-dimensional finite element model of PSV is established and the accuracy of the model is verified by experiments. The electromagnetic structure parameter model of the electromagnetic force established by the design of experiment(DOE)and the response surface method(RSM)provides a parametric representation for the precise design of the electromagnetic force and current mapping relationship. Then
taking the spool mass
spring stiffness
preload and damping coefficient of the PSV as the design variables and the minimum of the normali-ed comprehensive function combined with the pressure response time and overshoot as the optimi-ation objective
the optimal design of the PSV is carried out and its robustness is analy-ed. The test results show that the dynamic response time of the o
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