拱箔成型工艺对箔片轴承性能影响的仿真分析

李昊; 耿海鹏; 孙岩桦; 唐思训; 齐垒; 虞烈

doi:10.7652/xjtuxb201904002

您当前的位置：

首页 >

文章列表页 >

拱箔成型工艺对箔片轴承性能影响的仿真分析

更新时间：2025-07-09

- 拱箔成型工艺对箔片轴承性能影响的仿真分析
- Simulation Analysis for Influence of Bump Forming Process on Gas Bearing Performances
- 西安交通大学学报 2019年53卷第4期页码：9-14
- 作者机构：
  
  西安交通大学机械结构强度与振动国家重点实验室,西安,710049
- 作者简介：
- 基金信息：
  
  : 2018-10-10。作者简介: 李昊(1993—),男,博士生;耿海鹏(通信作者),男,副教授。基金项目: 工信部高技术船舶科研资助项目(工信部装函〔2017〕614号)
- DOI：10.7652/xjtuxb201904002
  中图分类号： TH117.2;TH133.3
- 网络首发：2019-04-10，
  
  纸质出版：2019
- 稿件说明：
移动端阅览
李昊, 耿海鹏, 孙岩桦, 等. 拱箔成型工艺对箔片轴承性能影响的仿真分析[J]. 西安交通大学学报, 2019,53(4):9-14.

Simulation Analysis for Influence of Bump Forming Process on Gas Bearing Performances[J]. 2019, 53(4): 9-14.
李昊, 耿海鹏, 孙岩桦, 等. 拱箔成型工艺对箔片轴承性能影响的仿真分析[J]. 西安交通大学学报, 2019,53(4):9-14. DOI： 10.7652/xjtuxb201904002.

Simulation Analysis for Influence of Bump Forming Process on Gas Bearing Performances[J]. 2019, 53(4): 9-14. DOI： 10.7652/xjtuxb201904002.

摘要

为研究不同拱箔成型工艺对弹性箔片气体轴承静、动态性能的影响

对理想拱箔及3种不同成型工艺加工出的拱箔支承的箔片轴承进行了静、动态性能的计算

3种工艺重点对比箔片固定方式及加载卸载速度。采用有限元方法

获得了不同成型工艺下拱箔的型线及厚度分布; 采用有限差分法

耦合箔片轴承结构变形方程与压力控制方程

通过积分得到了轴承承载力; 使用小扰动法计算了箔片轴承刚度系数及阻尼系数。分析结果表明:拱箔的成型工艺会对箔片轴承静、动态性能构成一定影响

相比于理想拱箔

各种拱箔成型工艺均会造成箔片性能的下降; 厚度与型线更为均匀的拱箔支承的箔片轴承承载力更高、稳定性更强; 在拱箔冷压成型过程中

箔片固定方式对拱箔性能的影响较大

加载及卸载速度对拱箔性能的影响较小; 在实际生产过程中

建议的拱箔冷压成型工艺为箔片一端压边固定一端自由

采用适中的加载及卸载速度。

Abstract

To analyze the influence of bump forming process on static and dynamic performances of foil gas bearing

undergoing three different bump molding processes

the behaviors of gas bearing with ideal bump structure are evaluated to emphatically compare the foil fixing modes

loading and unloading rates. The bump profile and thickness distribution for different forming processes are obtained with finite element method

and the coupled deflection equation and pressure governing equation are solved with finite difference method. Then the capacity of gas bearing is calculated by integration

the stiffness coefficients and damping coefficients are sought out with perturbation method. The results indicate that bump forming process affects the static and dynamic performances of foil bearing. Compared with the ideal bump

all kinds of bump forming technology lead a worsened bearing performance. The bump with uniform thickness and profile has stronger capacity and higher stability. In the molding process

the foil fixing modes exert obvious influence on the bearing performances

but the loading and unloading rates almost do not. For the actual bump production

it is suggested that one end of foil is fixed and another end keeps free at moderate loading and unloading rates.

关键词

Keywords

references

DELLACORTE C, VALCO M J. Load capacity estimation of foil air journal bearings for oil-free turbomachinery applications [J]. ASLE Transactions, 2000, 43(4): 795-801.

刘占生, 许怀锦. 波箔型动压气体径向轴承的应用与研究进展 [J]. 轴承, 2008(1): 39-43.

LIU Zhansheng, XU Huaijin. Application and research-progress of bump-type foil aerodynamic journal bearings [J]. Bearing, 2008(1): 39-43.

RAVIKOVICH Y A, ERMILOV Y I, PUGACHEV A O, et al. Prediction of stiffness coefficients for foil air bearings to perform rotordynamic analysis of turbomachinery [C]∥Proceedings of the 9th IFToMM International Conference on Rotor Dynamics. Berlin, Germany: Springer International Publishing, 2015: 1277-1288.

KIM D, ZIMBRU G. Start-stop characteristics and thermal behavior of a large hybrid airfoil bearing for aero-propulsion applications [J]. Journal of Engineering for Gas Turbines Power, 2012, 134(3): 032502.

HESHMAT H, HRYNIEWICZ P, II J F W, et al. Low-friction wear-resistant coatings for high-temperature foil bearings [J]. Tribology International, 2005, 38(11): 1059-1075.

GRAY S, BHUSHAN B. Support element for compliant hydrodynamic journal bearings: U.S. Patent 4274683 [P]. 1981-06-23.

赖天伟, 马斌, 郑越青, 等. 多层弹性支承箔片动压气体径向轴承稳定性的实验研究 [J]. 西安交通大学学报, 2014, 48(3): 79-83.

LAI Tianwei, MA Bin, ZHENG Yueqing, et al. Experimental investigation on stability of multi-decked protuberant foil gas journal bearing [J]. Journal of Xi'an Jiaotong University, 2014, 48(3): 79-83.

FENG K, ZHAO X, HUO C, et al. Analysis of novel hybrid bump-metal mesh foil bearings [J]. Tribology International, 2016, 103: 529-539.

FENG K, LIU W, YU R, et al. Analysis and experimental study on a novel gas foil bearing with nested compression springs [J]. Tribology International, 2017, 107: 65-76.

王伟, 李晓疆, 曾强, 等. 高速透平机械全金属鼓泡箔片动压气体轴承稳定性研究 [J]. 西安交通大学学报, 2017, 51(8): 84-89.

WANG Wei, LI Xiaojiang, ZENG Qiang, et al. Stability analysis for fully hydrodynamic gas-lubricated protuberant foil bearings in high speed turbomachinery [J]. Journal of Xi'an Jiaotong University, 2017, 51(8): 84-89.

WALOWIT J A, ANNO J N, HAMROCK B J. Modern developments in lubrication mechanics [J]. Tribology International, 1977, 9(2): 90-96.

HESHMAT H. Analysis of gas-lubricated foil journal bearings [J]. ASME J Lubr Technol, 1983, 105(4): 647-652.

PENG J P. Calculation of stiffness and damping coefficients for elastically supported gas foil bearings [J]. ASME Journal of Tribology, 1993, 115(1): 20-27.

IORDANOFF I. Analysis of an aerodynamic compliant foil thrust bearing: method for a rapid design [J]. Journal of Tribology, 1999, 121(4): 816-822.

徐方程, 刘占生, 张广辉, 等. 箔片结构库伦摩擦效应对径向箔片轴承特性的影响 [J]. 航空动力学报, 2013, 28(8): 1865-1875.

XU Fangcheng, LIU Zhansheng, ZHANG Guanghui, et al. Effects of coulomb friction in foil structure on foil journal bearing performance [J]. Journal of Aerospace Power, 2013, 28(8): 1865-1875.

SALEHI M, HESHMAT H. On the fluid flow and thermal analysis of a compliant surface foil bearing and seal [J]. ASLE Transactions, 2000, 43(2): 318-324.

ROYLANCE B J. Introduction to tribology of bearings [J]. Tribology International, 1987, 20(2): 107-111.

王法义. 空气箔片轴承设计、制造及其静态和动态特性实验研究 [D]. 长沙: 湖南大学, 2014: 27-31.

LUND J W. Calculation of stiffness and damping properties of gas bearings [J]. Journal of Tribology, 1968, 90(4): 793-796.

MILLS W J. The deformation and fracture characteristics of Inconel x-750 at room-temperature and elevated-temperatures [J]. Metallurgical Transactions: A Physical Metallurgy and Materials Science, 1980, 11(6): 1039-1047.

浏览量

下载量

CSCD

文章被引用时，请邮件提醒。

提交

工具集

关联资源

液固高速撞击时材料表面损伤的数值模拟

用于跨/超声速壁板颤振精确分析的流-固耦合有限元算法

航空发动机风扇叶片振动特性分析

考虑边缘接触的弧齿锥齿轮有限元接触分析

应用点基局部光滑点插值法的固有频率上下界计算