1. 西安交通大学陕西省智能机器人重点实验室,西安,710049
2. 西安交通大学机械制造系统工程国家重点实验室,西安,710049
3. 西安交通大学机械工程学院,西安,710049
网络首发:2017-08-10,
纸质出版:2017
移动端阅览
杜晓婷 1, 段文强 1, 王恪典 1, 等. 靶材背面辅助材料影响激光打孔重铸层分布的实验研究[J]. 西安交通大学学报, 2017,51(8):128-135.
Experimental Investigation of Recast Layer Distribution Affected by Auxiliary Target Back Materials During Laser Drilling[J]. 2017, 51(8): 128-135.
杜晓婷 1, 段文强 1, 王恪典 1, 等. 靶材背面辅助材料影响激光打孔重铸层分布的实验研究[J]. 西安交通大学学报, 2017,51(8):128-135. DOI: 10.7652/xjtuxb201708021.
Experimental Investigation of Recast Layer Distribution Affected by Auxiliary Target Back Materials During Laser Drilling[J]. 2017, 51(8): 128-135. DOI: 10.7652/xjtuxb201708021.
针对激光直冲加工微小孔时
孔出口重铸层较厚、毛刺较多的问题
提出了在靶材背面增加辅助材料的方法
探究不同吸光能力的材料对激光打孔重铸层分布的影响。辅助材料按照吸光能力分为透射光材料、吸收光材料和散射光材料
选择的3种典型代表材料为石英玻璃、石蜡和NaCl
分别对3种材料激光打孔孔口形貌和重铸层厚度的影响进行实验研究
并对其作用机理进行了深入分析。实验结果显示:背面增加辅助材料可以有效地减小出口的重铸层厚度和出口毛刺
但入口重铸层厚度有不同程度的增加
且脉宽对打孔结果有明显影响; 相比之下
NaCl的作用效果最佳
其入口重铸层增量较小
出口干净圆整
重铸层厚度减小了60%以上
减至10~15 μm。
To reduce thickness of recast layer and burr around the hole exiting in laser percussion drilling
adding auxiliary materials on target back is considered to explore the effect of auxiliary materials with different absorption ability on the distribution of recast layer. High-transparency material(quartz glass)
high-absorptivity material(paraffin)and light-scattering material(NaCl)are selected to investigate their corresponding impacts on the morphology of holes and thickness of recast layer. It is revealed that the strategy including these three different materials is able to effectively reduce the thickness of recast layer and the burr around hole exit
while the thickness of recast layer around the hole entrance increases to different extents for various auxiliary materials
and the pulse duration obviously affects the drilling result. Compared with the other two materials
NaCl gains advantage of smaller increase in recast thickness around the hole entrance
and reduces the recast layer thickness around the hole exit to 10-15 μm
namely
reduces the thickness by more than 60%.
孙承纬. 激光辐照效应 [M]. 北京: 国防工业出版社, 2002: 3.
MURRAY A J, TYRER J R. Nd: YAG laser drilling of 8.3 mm thick partially stabilized tetragonal zirconia-control of recast layer microcracking using localized heating techniques [J]. Journal of Laser Applications, 1999, 11(4): 179-184.
王健. 高峰值功率激光脉冲组打孔技术 [J]. 航空工艺技术, 1995(s1): 16-18.
WANG Jian. Drilling by using high peak power laser pulse group [J]. Aeronautical Manufacturing Technology, 1995(s1): 16-18.
LINLOR W I. Ion energies produced by laser giant pulse [J]. Applied Physics Letters, 1963, 3(11): 210-211.
ZENG D, LATHAM W P, KAR A. Two-dimensional model for melting and vaporization during optical trepanning [J]. Journal of Applied Physics, 2005, 97(10): 471-512.
MISHRA S, YADAVA V. Modeling and optimization of laser beam percussion drilling of nickel-based superalloy sheet using Nd: YAG laser [J]. Optics and Lasers in Engineering, 2013, 51(6): 681-695.
DUBEY A K, YADAVA V. Experimental study of Nd: YAG laser beam machining: an overview [J]. Journal of Materials Processing Technology, 2008, 195(1): 15-26.
CHIEN W T, HOU S C. Investigating the recast layer formed during the laser trepan drilling of Inconel 718 using the Taguchi method [J]. The International Journal of Advanced Manufacturing Technology, 2007, 33(3/4): 308-316.
张晓兵, 孙瑞峰. 二次法激光加工小孔技术 [J]. 航空学报, 2014, 35(3): 894-901.
ZHANG Xiaobing, SUN Ruifeng. Sequential laser drilling technology [J]. Acta Aeronautica et Astronautica Sinica, 2014, 35(3): 894-901.
段文强, 王恪典, 董霞, 等. 激光旋切法加工高质量微小孔工艺与理论研究 [J]. 西安交通大学学报, 2015, 49(3): 95-103, 112.
DUAN Wenqiang, WANG Kedian, DONG Xia, et al. Study on machining of high-quality micro-holes by laser trepan drilling [J]. Journal of Xi'an Jiaotong University, 2015, 49(3): 95-103, 112.
DUAN Wenqiang, WANG Kedian, DONG Xia, et al. Experimental characterizations of burr deposition in Nd: YAG laser drilling: a parametric study [J]. The International Journal of Advanced Manufacturing Technology, 2015, 76(9/10/11/12): 1529-1542.
DUAN Wenqiang, DONG Xia, WANG Kedian, et al. Effect of temporally modulated pulse on reducing recast layer in laser drilling [J]. The International Journal of Advanced Manufacturing Technology, 2016, 87(5/6/7/8): 1641-1652.
高伟芳. 微小孔激光加工重铸层电解去除技术研究 [D]. 西安: 西安交通大学, 2015: 24-25.
吴继琸,朱刚贤,陆斌,等.自愈合效应对光内送粉激光变斑熔覆成形薄壁件的影响.2016,50(1):145-150.[doi:10.7652/xjtuxb201601022]
白浩,王伊卿,董霞,等.Ti6Al4V钛合金脉冲激光抛光微裂纹产生机理与尺寸特征研究.2015,49(12):117-123.[doi:10.7652/xjtuxb201512019]
段文强,王恪典,董霞,等.激光旋切法加工高质量微小孔工艺与理论研究.2015,49(3):95-103.[doi:10.7652/xjtuxb 201503 016]
郑卜祥,姜歌东,王文君,等.超快脉冲激光对钛合金的烧蚀特性与作用机理.2014,48(12):21-28.[doi:10.7652/xjtuxb 201412004]
梁晓轩,王晶,张镇西.纳米尺度激光紧聚焦光穿孔技术.2012,46(10):107-115.[doi:10.7652/xjtuxb201210019]
王恪典,段文强,梅雪松,等.毫秒激光加工小孔与重铸层的后处理工艺.2011,45(7):45-49.[doi:10.7652/xjtuxb201107 009]
0
浏览量
5
下载量
2
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621