超声压紧对低能电子束分层固化复合材料质量的影响

张小辉; 段玉岗; 李超; 张静静; 赵新明

doi:10.7652/xjtuxb201504022

您当前的位置：

首页 >

文章列表页 >

超声压紧对低能电子束分层固化复合材料质量的影响

更新时间：2025-07-09

- 超声压紧对低能电子束分层固化复合材料质量的影响
- Effect of Ultrasonic Compaction on Quality of Composite Stepwise Cured by Low-Energy Electron Beam
- 西安交通大学学报 2015年49卷第4期页码：134-139
- 作者机构：
  
  西安交通大学机械工程学院,西安,710049
- 作者简介：
- 基金信息：
  
  : 2014-09-11。作者简介: 张小辉(1980—),男,博士生;段玉岗(通信作者),男,教授,博士生导师。基金项目: 国家重大科技专项资金资助项目(2014ZX04001091);国家“863计划”资助项目(2012AA040209);教育部新世纪优秀人才支持计划资助项目(NCET-11-0419)
- DOI：10.7652/xjtuxb201504022
  中图分类号： TB332
- 网络首发：2015-04-10，
  
  纸质出版：2015
- 稿件说明：
移动端阅览
张小辉, 段玉岗, 李超, 等. 超声压紧对低能电子束分层固化复合材料质量的影响[J]. 西安交通大学学报, 2015,49(4):134-139.

Effect of Ultrasonic Compaction on Quality of Composite Stepwise Cured by Low-Energy Electron Beam[J]. 2015, 49(4): 134-139.
张小辉, 段玉岗, 李超, 等. 超声压紧对低能电子束分层固化复合材料质量的影响[J]. 西安交通大学学报, 2015,49(4):134-139. DOI： 10.7652/xjtuxb201504022.

Effect of Ultrasonic Compaction on Quality of Composite Stepwise Cured by Low-Energy Electron Beam[J]. 2015, 49(4): 134-139. DOI： 10.7652/xjtuxb201504022.

摘要

针对低能电子束分层固化复合材料层间孔隙缺陷导致层间剪切强度较低的问题

设计了超声压紧装置。该装置通过压头将超声波作用于预浸带铺层上

配合低能电子束固化系统制作复合材料层合板

并研究了超声压紧参数对复合材料质量的影响。实验结果表明

超声振动在压紧过程中产生的机械效应和热效应可有效减少孔隙

增强纤维与树脂的界面结合性能

提高层间剪切强度

从而改善复合材料试件质量。其中

振幅对复合材料孔隙率及层间剪切强度影响最大

当超声振幅为7.5 μm时

试件致密性明显改善

孔隙率降至1.80%

层间剪切强度提高11.7%; 压紧力影响相对较小

当压紧力从100 N到220 N变化时

层间剪切强度只有3.64%的提高

孔隙率在2.62%以下。过大的振幅与压紧力都会引起压紧过程中预浸带温度升高

导致树脂固化度提高

渗透性变差

孔隙率增加

使复合材料质量降低。

Abstract

To improve the interlaminar shear strength(ILSS)of composite cured by low-energy electronic beam

the ultrasonic compaction mechanism is designed to fabricate laminate with low-energy electronic beam curing system

which transmits the energy of ultrasonic to the prepreg layers. The effects of ultrasonic compaction parameters on voids and ILSS are analyzed. Experiments show that the mechanical effect and heating effect are produced in ultrasonic compacting process

which eliminate interlaminar voids and enhance bonding strength of fibers and resin

then improve the quality of the composite. When the laminate layers are compacted with 7.5 μm ultrasonic amplitude

the laminate's ILSS is 11.7% higher than that of the laminate fabricated without ultrasonic compaction

and the void content is reduced to 1.80%. When the compacting force changes from 100 N to 220 N

ILLS is only improved by 3.64% and the void content gets under 2.62%. Larger amplitude and compacting force will induce increasing resin cure degree due to the rising temperature

resulting in lower resin permeability and ILSS.

关键词

Keywords

references

BRONDSTED P, LILHOLT H, LYSTRUP A. Composite materials for wind power turbine blades [J]. Annual Review of Materials Research, 2005, 35: 505-538.

MOURITZ A, GELLERT E, BURCHILL P, et al. Review of advanced composite structures for naval ships and submarines [J]. Composite Structures, 2001, 53(1): 21-42.

BEREJKA A J, EBERLE C. Electron beam curing of composites in North America [J]. Radiation Physics and Chemistry, 2002, 63(3): 551-556.

PITARRESI G, ALESSI S, TUMINO D, et al. Interlaminar fracture toughness behavior of electron-beam cured carbon-fiber reinforced epoxy-resin composites [J]. Polymer Composites, 2014, 35(8): 1529-1542.

VAUTARD F, OZCAN S, POLAND L, et al. Influence of thermal history on the mechanical properties of carbon fiber-acrylate composites cured by electron beam and thermal processes [J]. Composites: Part A Applied Science and Manufacturing, 2013(45): 162-172.

LOPATA V J, FIDGEON E. EB processing for repair of commercial aircraft: a status report [C]∥Proceedings of the 46th International SAMPE Symposium and Exhibition. Long Beach, USA: SAMPE, 2001: 1-13.

GOODMAN D L, GIUSEPPE R P. Curing and bonding of composites using electron beam processing: chapter 11 [M]∥ The Handbook of Polymer Blends and Composites. Shropshire, UK: Rapra Technology Ltd., 2002: 459-495.

包建文, 徐松华, 李晔, 等. 电子束M40J/EB99-1 复合材料性能研究 [J]. 材料工程, 2003(5): 19-23.

BAO Jianwen, XU Songhua, LI Ye, et al. Properties of M40J/Eb99-1 composites cured by electron beam [J]. Journal of Materials Engineering, 2003(5): 19-23.

刘玉文, 张志谦, 黄玉东, 等. 电子束固化复合材料界面 [J]. 复合材料学报, 2002, 19(3): 16-20.

LIU Yuwen, ZHANG Zhiqian, HUANG Yudong, et al. Interface of electron beam cured carbon fiber reinforced composites [J]. Acta Materiae Compositae Sinica, 2002, 19(3): 16-20.

BYKANOV A, GOODAMN D L, BYRNE C A. Automated tape placement with in-situ electron beam cure: process parameters optimization [C]∥47th International SAMPE Symposium and Exhibition. Covina, USA: SAMPE, 2002: 902-918.

GOODMAN D L, BYRNE C A, YEN A, et al. Automated tape placement with in-situ electron beam cure [J]. SAMPE Journal, 2000, 36(2): 11-17.

NISHI Y, INOUEL K, SALVIA M. Improvement of charpy impact of carbon fiber reinforced polymer by low energy sheet electron beam irradiation [J]. Materials Transactions, 2006, 47(11): 2846-2851.

COQUERET X, KRZEMINSKI M, PONSAUD P, et al. Recent advances in electron-beam curing of carbon fiber-reinforced composites [J]. Radiation Physics and Chemistry, 2009, 78(7): 557-561.

赵新明, 段玉岗, 刘潇龙, 等. 低能电子束原位固化树脂基复合材料纤维铺放制造及性能 [J]. 机械工程学报, 2013, 49(11): 121-127.

ZHAO Xinming, DUAN Yugang, LIU Xiaolong, et al. Fabrication and properties of polymer matrix composites by low-energy electron beam in-situ cured fiber placement process [J]. Journal of Mechanical Engineering, 2013, 49(11): 121-127.

ASTM Committee. ASTM D2344 Standard test method for short-beam strength of polymer matrix composite materials and their laminates [S]. Conshohocken, USA: ASTM D2344, 2006.

赵新明,段玉岗,张静静,等.辐射剂量分布对低能电子束分层固化复合材料层间剪切强度的影响.2014,48(10):84-89.[doi:10.7652/xjtuxb201410013]

王延杰,陈花玲,罗斌,等.金型与钯型离子聚合物金属复合材料的含水量与变形规律.2014,48(10):90-95.[doi:10.7652/xjtuxb201410014]

宣领宽,龚京风,张文平,等.用于非均质复合材料应力分析的交错网格有限体积法.2014,48(3):121-127.[doi:10.7652/xjtuxb201403022]

陈世敏,卢德宏,贺小刚,等.Al2O3p/40Cr复合材料的热震失效机理.2013,47(5):110-114.[doi:10.7652/xjtuxb2013 05020]

周磊,汪楚清,孙清,等.玻璃纤维增强复合材料输电塔节点承载力试验研究及有限元分析.2013,47(9):112.[doi:10.7652/xjtuxb201309019]

张东亚,林平,董光能,等.性能可调的自润滑叠层复合材料的摩擦学行为研究.2012,46(11):53-57.[doi:10.7652/xjtuxb201211011]

侯书增,鲍崇高,付青然,等.硬质合金/高铬铸铁基复合材料的界面特性及磨损性能研究.2012,46(5):73-78.[doi:10.7652/xjtuxb201205013]

衣明东,许崇海,蒋振钰,等.Al2O粉末对ZrO2-TiB2-Al2O3纳米复合陶瓷材料力学性能的影响.2011,45(3):125-128.[doi:10.7652/xjtuxb201103024]

张晶,于德梅,陈炜.有机包覆对磁性聚乳酸复合材料力学和介电性能的影响.2009,43(12):120-124.[doi:10.7652/xjtuxb200912025]

邵建敏,裴旭明,刘建秀,等.钢基表层复合材料制备及其磨损性能研究.2009,43(9):81-85.[doi:10.7652/xjtuxb2009 09018]

李烨飞,高义民,史芳杰,等.硬质合金颗粒增强铁基复合材料的三体磨料磨损性能.2009,43(5):56-60.[doi:10.7652/xjtuxb200905012]

黄桥平,赵桂平,卢天健.考虑应变率效应的复合材料层合板冲击动态响应.2009,43(1):72-76.[doi:10.7652/xjtuxb 200901016]

陈玉,成永红,阴玮,等.环氧及其复合材料气固界面快脉冲闪络特性.2008,42(6):703-707.[doi:10.7652/xjtuxb200806 012]

李群,王芳文.含微缺陷各向异性复合材料中的Jk积分和M积分.2008,42(1):60-64.[doi:10.7652/xjtuxb200801014]

浏览量

下载量

CSCD

文章被引用时，请邮件提醒。

提交

工具集

关联资源

考虑应变率效应的复合材料层合板冲击动态响应

扩散连接Al/Ni/0Cr18Ni9Ti复合材料的界面组织

SiC涂层化学气相沉积过程的数值模拟

含微缺陷各向异性复合材料中的Jk积分和M积分

硬质合金颗粒增强铁基复合材料的三体磨料磨损性能