超声速等离子喷涂氧化锆粒子时的加热熔化特性分析

赵伟涛 1; 吴九汇 1; 白宇 2; 韩志海 2

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超声速等离子喷涂氧化锆粒子时的加热熔化特性分析

更新时间：2025-07-09

- 超声速等离子喷涂氧化锆粒子时的加热熔化特性分析
- Heating and Melting State of YSZ Particles in Supersonic Atmospheric Plasma Spraying
- 西安交通大学学报 2012年46卷第1期页码：97-102
- 作者机构：
  
  西安交通大学机械工程学院,西安,710049
- 作者简介：
- 基金信息：
  
  : 2011-07-13. 作者简介: 赵伟涛(1986-),男,博士生;吴九汇(通信作者),男,教授,博士生导师. 基金项目: 国家“973计划”资助项目(2007CB707702);高等学校博士学科点专项科研基金资助项目(20090201120047)
- DOI：
  中图分类号： TG174.453
- 网络首发：2012-01-10，
  
  纸质出版：2012
- 稿件说明：
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赵伟涛 1, 吴九汇 1, 白宇 2, 等. 超声速等离子喷涂氧化锆粒子时的加热熔化特性分析[J]. 西安交通大学学报, 2012,46(1):97-102.

Heating and Melting State of YSZ Particles in Supersonic Atmospheric Plasma Spraying[J]. 2012, 46(1): 97-102.
赵伟涛 1, 吴九汇 1, 白宇 2, 等. 超声速等离子喷涂氧化锆粒子时的加热熔化特性分析[J]. 西安交通大学学报, 2012,46(1):97-102. DOI：

Heating and Melting State of YSZ Particles in Supersonic Atmospheric Plasma Spraying[J]. 2012, 46(1): 97-102. DOI：

摘要

应用格林函数法求解超声速等离子喷涂(SAPS)过程中氧化钇稳定二氧化锆(YSZ)粒子的加热熔化时间问题

得到了一个解析解; 对SAPS过程中粒子熔化时间和熔化界面推移情况进行了数值模拟

所得结果与实验结果相符.熔化过程的模拟结果显示:粒子的初始温度对熔化速率有一定的影响

喷涂前预热粒子可以加快它的熔化; 减小粒子半径可以缩短粒子的熔化时间

提高粒子的扁平化程度.在SAPS过程中

通过过筛控制粒子半径有助于获得结构精细、致密的典型细密柱晶组织.

Abstract

Yttria-stabilized zirconia(YSZ)based thermal barrier coatings(TBCs)are deposited by high efficiency supersonic atmospheric plasma spraying(SAPS)system. The phase change time in heating and melting of the particles in SAPS process is analytically gained with Green's function method

which gets relatively close to the experimental data. And the moving process of solid-liquid interface within a particle is clearly revealed. The heating and melting process is numerically simulated

and the effect of initial temperature on particle melting rate is observed. Pre-heating before spraying can accelerate melting. The melting time of the particle can be shortened and the flattening degree can be increased by reducing the particle radius. The particle radius can be controlled by sifting to fabricate a fine and compact structure with columnar grains.

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references

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