平面蜗轮连续分度飞削加工及工艺试验研究

邱昕洋; 张光辉; 秦大同

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平面蜗轮连续分度飞削加工及工艺试验研究

更新时间：2025-07-09

- 平面蜗轮连续分度飞削加工及工艺试验研究
- Continuous-Indexing Fly Cutting Planar Worm Gear and Technology Experiment
- 西安交通大学学报 2010年44卷第7期页码：95-99
- 作者机构：
  
  重庆大学机械传动国家重点实验室,重庆,400030
- 作者简介：
- 基金信息：
  
  :2009-10-27. 作者简介:邱昕洋(1980-),男,博士生;张光辉(联系人),男,教授,博士生导师. 基金项目:国家自然科学基金资助项目(50075089)
- DOI：
  中图分类号： TG61
- 网络首发：2010-07-10，
  
  纸质出版：2010
- 稿件说明：
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邱昕洋, 张光辉, 秦大同. 平面蜗轮连续分度飞削加工及工艺试验研究[J]. 西安交通大学学报, 2010,44(7):95-99.

Continuous-Indexing Fly Cutting Planar Worm Gear and Technology Experiment[J]. 2010, 44(7): 95-99.
邱昕洋, 张光辉, 秦大同. 平面蜗轮连续分度飞削加工及工艺试验研究[J]. 西安交通大学学报, 2010,44(7):95-99. DOI：

Continuous-Indexing Fly Cutting Planar Worm Gear and Technology Experiment[J]. 2010, 44(7): 95-99. DOI：

摘要

为了解决单齿分度成形加工法存在的生产效率低、操作繁琐、出错率高等问题

提出了连续分度飞削加工平面蜗轮的方法.采用活动标架建立了飞削加工数学模型

以最大偏差极小化为目标优化函数

将刀尖回转半径、刀杆倾角作为优化变量

使加工面误差控制在±0.01 mm的范围内

并对加工面及误差分布进行了模拟.采用齿面印痕法对加工精度进行检验

结果表明

接触印痕与理论接触区的一致性较好

飞削加工不仅生产效率高

而且分度精度可靠

可用于加工普通精度的平面蜗轮齿面.

Abstract

In process of cutting tooth surface on planar worm gear

the single-indexing form-cutting method is with low-level efficiency

operation complexity and high error-ratio. To avoid these defects

a continuous-indexing form-cutting method was presented. A mathematical model of fly cutting was proposed by adopting the moving frame

the majorized function was established for minimizing the maximal error. The gyration radius of fly cutter and slope angle of cutter holder were optimized. The error of finish surface in the case was controlled in ±0.01 mm

the surface and error distribution were simulated. The machining precision was tested by contact check-up. It is noted that the red contact mark appearing on tooth surface of worm gear coincides well with the theoretical contact area.

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Keywords

references

张光辉.侧隙可调式平面包络环面蜗杆传动:中国, 99117383.X [P]. 2003-04-16.

LITVIN F L, GONZALEZ-PEREZ I, YUKISHIMA K, et al. Generation of planar and helical elliptical gears by application of rack-cutter, hob, and shaper [J]. Computer Methods in Applied Mechanics and Engineering, 2007,196(41/44):4321-4336.

LIN Chao, QIU Hua, QIN Datong, et al. Study for simulation analysis and experiment on high-speed dry gear milling by flying cutter [J]. VDI Berichte, 2005, 1904(1):795-808.

罗文军,张光辉.单齿飞刀连续分度加工平面齿蜗轮方法的研究 [J].中国机械工程, 2006,17(3):277-278.

LUO Wenjun, ZHANG Guanghui. Research on machining method of planar worm gear using single-tooth flying cutter index-continuously [J]. China Mechanical Engineering, 2006,17(3):277-278.

梅向明,黄敬之.微分几何 [M].2版.北京:高等教育出版社, 1988:149-163.

YANN H, MICHAEL G, JEAN P V. Numerical simulation and optimization of worm gear cutting [J]. Mechanism and Machine Theory, 2006,41(9):1090-1110.

IBRAHIM M D, STEPHEN C V. Off line simulation system of machining processes [J]. Journal of the Franklin Institute, 2007,344:565-576.

SAI W B, SALAH N B, LEBRUN J L. Influence of machining by finishing milling on surface characteristics [J]. International Journal of Machine Tools and Manufacture, 2001,41(3):443-450.

齿轮手册编委会. 齿轮手册(下册)[M].2版.北京:机械工业出版社, 2000:21-47.

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