西安交通大学材料科学与工程学院,西安,710049
网络首发:2010-05-10,
纸质出版:2010
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张润理, 鲍崇高. 系列α-Al2O3结构陶瓷的耐冲蚀磨损性能[J]. 西安交通大学学报, 2010,44(5):71-74.
Erosion-Wear Resistance of Series α-Al2O3 Structure Ceramics[J]. 2010, 44(5): 71-74.
以冲蚀磨损工况下的泵用材料Cr15Mo3高铬铸铁为对比材料
采用转盘式液-固双相流试验机研究了系列α-Al
2
O
3
结构陶瓷(90瓷、95瓷、99瓷)的耐冲蚀磨损性能及微观失效机制.结果表明:在不同磨粒硬度试验条件下
Cr15Mo3的冲蚀磨损率均比α-Al
2
O
3
结构陶瓷的高4~6倍
且随着磨粒硬度的增加
Cr15Mo3的冲蚀磨损率增加幅度更大; α-Al
2
O
3
结构陶瓷的冲蚀磨损体积随磨料含量的增加略有增加
但在相同磨粒硬度试验条件下相差不大
因此该工况下可使用90瓷或95瓷
从而提高应用材料的性价比; Cr15Mo3的微观失效有明显的方向性和腐蚀痕迹
主要以微切削、犁沟和冲蚀坑等形式为主
而α-Al
2
O
3
结构陶瓷的失效主要是晶界玻璃相失去
有少量冲蚀坑和晶粒剥落痕迹
迅速增加径向和横向断裂表面能是其主要耗能方式.
Erosion resistance of series α-Al
2
O
3
ceramics is investigated by water slurry with different abrasive particles hardness on a liquid-solid dual phase erosion test machine. High chromium cast iron Cr15Mo3 for industrial pumps is taken as a reference material in the erosion-wear test. The erosion-wear failure mechanism of the test materials in slurry erosion is discussed. The result shows that the slurry erosion volume of Cr15Mo3 is 4 to 6 times larger than that of series α-Al
2
O
3
ceramics with the different abrasive particles hardness
and increases with the increasing abrasive particles hardness. The slurry erosion volume of series α-Al
2
O
3
ceramics s
lightly increases with the increasing volume fraction of α-Al
2
O
3
therefore the ceramics with 90% or 95% volume fraction of α-Al
2
O
3
may replace the one with 99% volume fraction of α-Al
2
O
3
in most cases to lower the material cost. It is observed by SEM that there exist obvious corrosive and erosive pits on the worn surface of Cr15Mo3 iron
while a little such pits and particle stripping-off pits on the worn surface of the α-Al
2
O
3
ceramics. The failure of the α-Al
2
O
3
ceramics is mainly due to losing the binding phase in crystal boundary. The major mode of energy consumption of α-Al
2
O
3
ceramics is rapidly increasing radial and transverse fracture surface energy.
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