西安交通大学机械工程学院,西安,710049
网络首发:2012-07-10,
纸质出版:2012
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田久良, 洪军, 朱永生, 等. 机床主轴-轴承系统热-力耦合模型及其动态性能研究[J]. 西安交通大学学报, 2012,46(7):63-68.
Thermo-Mechanical Coupling Model and Dynamical Characteristics of Machining Spindle-Bearing System[J]. 2012, 46(7): 63-68.
为了研究机床主轴系统在高速运转情况下的动态性能变化
建立了一种主轴-轴承系统的热-力耦合模型
该模型包括了主轴转子和轴承模型.采用有限元法得到主轴转子模型
该模型考虑了主轴的离心效应、陀螺力矩和轴承刚度软化效应.通过对Jones非线性轴承模型进行改进获得了轴承模型
它考虑了主轴与轴承的初始装配过盈量、离心力、温升等因素导致的轴承内圈径向变形及预紧力的变化.理论仿真结果表明:轴承内圈离心膨胀以及内外圈热膨胀会导致轴承刚度增大
而对于背靠背的轴承配置形式
热诱导预紧力会导致轴承刚度减小.此外
主轴离心效应比轴承的刚度软化对主轴-轴承系统动态特性的影响更明显.
To investigate the varying dynamical characteristics of CNC machine tool's spindle system at high rotating speed
a thermo-mechanical coupling model of spindle-bearing system is established
which consists of a spindle shaft model and a bearing model. The spindle shaft model is generated by the finite element method considering the effects of centrifugal forces
gyroscopic moments and softening of bearing stiffness. Taking the effects of the radial deformation of bearing inner and outer rings and the change of bearing preload caused by the initial assembly interference between the spindle and bearings
the centrifugal forces and rising temperature into account
the bearing model is improved based on the nonlinear Jones' bearing model. The simulations show that the induced centrifugal expansion of inner ring and thermal expansion of inner and outer rings will strengthen the bearing stiffness while the thermally induced preload lowers the bearing stiffness for the ‘back to back' bearing arrangement. In addition
the centrifugal effect of the spindle impacts the dynamical characteristics more obviously than the softening of bearing stiffness.
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王硕桂,夏源明.过盈配合量和预紧力对高速角接触球轴承刚度的影响 [J].中国科学技术大学学报,2006,36(12): 1314-1320.
WANG Shuogui, XIA Yuanming.Effect of the interference fit and axial preload in the stiffness of the high speed angular contact ball bearing [J]. Journal of University of Science and Technology of China,2006,36(12): 1314-1320.
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JIANG Shuyun, MAO Hebing. Investigation of variable optimum preload for a machine tool spindle [J]. International Journal of Machine Tools Manufacture, 2010, 50(1): 19-28.
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冈本纯三.球轴承的设计计算 [M]. 黄志强, 译. 北京: 机械工业出版社, 2003:184-185.
HARRIS T A, KOTZALAS M N. 滚动轴承分析[M]. 罗继伟,译. 北京:机械工业出版社, 2010:159-166.
王保民,胡赤兵,邬再新,等.预紧对高速角接触球轴承动态刚度的影响 [J].兰州理工大学学报,2009, 35(2): 29-32.
WANG Baomin, HU Chibing, WU Zaixin, et a1. Effect of pretension on dynamic stiffness of high-speed angular contact ball bearing [J]. Journal of Lanzhou University of Technology, 2009,35(2): 29-32.
NELSON H D, MCVAUGH J M.The dynamics of rotor-bearing systems using finite elements [J].ASME Journal of Engineering for Industry,1976,98(1):593-600.
NELSON H D. A finite rotating shaft element using Timoshenko beam theory [J]. ASME Journal of Mechanical Design, 1980, 102(4):793-803.
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