JIANG Andi, DING Xuexing, WANG Shipeng, et al. Simulation and Performance Analysis of Spiral Line Combined Mechanical Seals Considering Cavitation and Viscosity-Heating Effects[J]. Journal of Xi'an Jiaotong University, 2026, 60(4): 261-270.
DOI:
JIANG Andi, DING Xuexing, WANG Shipeng, et al. Simulation and Performance Analysis of Spiral Line Combined Mechanical Seals Considering Cavitation and Viscosity-Heating Effects[J]. Journal of Xi'an Jiaotong University, 2026, 60(4): 261-270.DOI: 10.7652/xjtuxb202604022.
Simulation and Performance Analysis of Spiral Line Combined Mechanical Seals Considering Cavitation and Viscosity-Heating Effects
To mitigate cavitation in the liquid film of spiral groove mechanical seals,a combined spiral line end-face structure was proposed by adjusting the angle
α
Ⅱ
of the spiral line on the downwind side.Considering the exacerbation of both liquid-film cavitation and viscous heat generation under high rotational speeds,simulation software was employed to calculate the flow field of the sealing liquid film.The influences of operati
ng conditions and structural parameters on the cavitationviscosity-heating effect and sealing performance of the combined spiral line groove were compared and analyzed,and the coupled effect of liquid-film pressure and temperature variations on cavitation was investigated.The study shows that liquid-film cavitation primarily occurs on the downwind side of the spiral groove where local pressure is relatively low.The use of a combined groove with a spiral angle
α
Ⅱ
smaller than the spiral angle
α
Ⅰ
can reduce the degree of cavitation,decreasing the cavitation volume in the liquid film by 47.37% compared with that in conventional spiral grooves.Both the opening force and leakage rate increase linearly with rotational speed and inlet pressure,while the cavitation volume expands with increasing rotational speed but decreases significantly with increasing inlet pressure.Under low-pressure and high-speed operating conditions,the cavitation effect is more noticeably influenced by groove geometry;the cavitation region decreases markedly as the groove depth and spiral angle
α
Ⅱ
increase.Moreover,the opening force and leakage rate first increase and then decrease with the increase of these two parameters,indicating that an optimal set of structural parameters exists,with a preferred groove depth ranging from 5 to 8μm. The research findings are expected to help suppress cavitation in liquid-film mechanical seals and improve sealing performance.
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