Structural Optimization Design of Turbine Flowmeter for Tests of High-Thrust Liquid Rocket Engine

SUN Pengfei; XU Hongpeng; LI Tao; LI Dahai; LI Baotong; HONG Jun

doi:10.7652/xjtuxb202205008

您当前的位置：

首页 >

文章列表页 >

Structural Optimization Design of Turbine Flowmeter for Tests of High-Thrust Liquid Rocket Engine

更新时间：2025-07-09

- Structural Optimization Design of Turbine Flowmeter for Tests of High-Thrust Liquid Rocket Engine
- Vol. 56, Issue 5, Pages: 74-84(2022)
- 作者机构：
  
  1. 西安交通大学机械工程学院,西安,710049
  2. 西安交通大学现代设计及转子轴承系统教育部重点实验室,西安,710049
  3. 西安航天动力试验技术研究所,西安,710100
- 作者简介：
- 基金信息：
- DOI：10.7652/xjtuxb202205008
  CLC： TH122
- Online First：10 May 2022，
  
  Published：2022
- 稿件说明：
移动端阅览
SUN Pengfei, XU Hongpeng, LI Tao, et al. Structural Optimization Design of Turbine Flowmeter for Tests of High-Thrust Liquid Rocket Engine[J]. 2022, 56(5): 74-84.
DOI：

SUN Pengfei, XU Hongpeng, LI Tao, et al. Structural Optimization Design of Turbine Flowmeter for Tests of High-Thrust Liquid Rocket Engine[J]. 2022, 56(5): 74-84. DOI： 10.7652/xjtuxb202205008.

摘要

为提高大推力火箭发动机试验用DN600涡轮流量计在液氧中的测量精度

采用六自由度(6DOF)模型结合流体仿真方法对涡轮叶片进行优化设计。首先

基于水介质下涡轮流量计的仪表系数

构造高保真流体仿真模型。然后

通过热固耦合仿真建立低温液氧下流量计的冷缩等效模型

并利用流体仿真获取水介质和液氧中流量计仪表系数的等效关系。最后

以仪表系数的线性度误差最小化为优化目标

通过正交试验优化涡轮叶片的中径来流角、轴向宽度和重合度。仿真结果表明:涡轮流量计在液氧和水介质中的仪表系数成正相关; 优化的中径来流角、轴向宽度和重合度分别为55°、55 mm、1; 相比于原始结构

优化后涡轮流量计的仪表系数线性度误差降低了0.104 5%

其测量精度显著提升。

Abstract

To improve the measurement accuracy of the DN600 turbine flowmeter for tests of the high-thrust rocket engine in the liquid oxygen

the turbine blades are optimized using the fluid simulation method combined with a 6DOF model. Firstly

a high-fidelity fluid simulation model is constructed based on the meter factor of the flowmeter in the water. Then

thermal-solid coupling simulation is used to create the equivalent model of cold shrinkage of the flowmeter in low temperature liquid oxygen

and the constructed fluid simulation model is used to obtain the equivalent relationship of the meter factor of the flowmeter in the water and oxygen liquid. Finally

orthogonal experiments are carried out to optimize the incoming flow angle of the pitch diameter

axial width

and coincidence of turbine blades based on the quantified equivalent relationship. The optimization objective is to minimize the linearity error of the meter factor. Results show that the meter factors of the flowmeter in water and liquid-oxygen are positively correlated; the optimized incoming flow angle

axial width

and coincidence are 55°

55 mm

and 1 respectively; compared with the original turbine flowmeter

the linearity error of the meter factor for the optimized flowmeter is reduced by 0.104 5%

which significantly improves the measurement accuracy of the flowmeter.

关键词

Keywords

references

RAHMATI B, HASHEMABADI S H, SALEMI M M. Development of a new model for prediction of gas turbine flowmeter performance using CFD simulation [J]. Modares Mechanical Engineering, 2020, 20(7): 1933-1941.

HARIRI S, HASHEMABADI S H, NOROOZI S, et al. Analysis of operational parameters, distorted flow and damaged blade effects on accuracy of industrial crude oil turbine flow meter by CFD techniques [J]. Journal of Petroleum Science and Engineering, 2015, 127: 318-328.

冯越, 任建强, 王彦华. 基于Fluent的涡轮流量计前导流体改进研究 [J]. 传感技术学报, 2021, 34(5): 663-669.

FENG Yue, REN Jianqiang, WANG Yanhua. Research on improvement of front diversion body of turbine flowmeter based on fluent [J]. Chinese Journal of Sensors and Actuators, 2021, 34(5): 663-669.

汪秋航, 刘秀东. 导流器结构对气体涡轮流量计曲线影响的试验研究 [J]. 仪器仪表标准化与计量, 2008(6): 41-42.

WANG Qiuhang, LIU Xiudong. Experimental research for the influence of the configuration of flow straightener on the gas turbine meter's curve [J]. Instrument and Metrological Technology, 2008(6): 41-42.

刘正先, 徐莲环. 涡轮流量计前导流器的结构与性能 [J]. 机械工程学报, 2008, 44(1): 233-237.

LIU Zhengxian, XU Lianhuan. Structure and performance of front oriented-body in turbine flowmeter [J]. Chinese Journal of Mechanical Engineering, 2008, 44(1): 233-237.

谭子瑶. 增加导流槽结构对轴流叶轮驱动力矩的影响研究 [D]. 株洲: 湖南工业大学, 2015.

王旭龙. 小流量粘性液体用涡轮流量计的研究 [D]. 兰州: 兰州理工大学, 2019.

孙宏军, 冯越, 汪波. 气体涡轮流量计前导流器的数值模拟与优化设计 [J]. 电子测量与仪器学报, 2016, 30(4): 550-557.

SUN Hongjun, FENG Yue, WANG Bo. Numerical simulation and optimal design of front diversion body in gas turbine flowmeter [J]. Journal of Electronic Measurement and Instrumentation, 2016, 30(4): 550-557.

陈曦. 基于CFD的涡轮流量计结构优化 [D]. 大庆: 东北石油大学, 2015.

葛鑫茹, 侯鑫棋, 龚世林, 等. 固井泥浆涡轮流量计的设计及优化 [J]. 河南科技, 2020(10): 67-71.

GE Xinru, HOU Xinqi, GONG Shilin, et al. Design and optimization of turbine flowmeter in cementing [J]. Henan Science and Technology, 2020(10): 67-71.

贾云飞, 王振, 蒋伟伟. 多变量非线性规划算法下涡轮传感器的优化 [J]. 化工自动化及仪表, 2009, 36(5): 70-73.

JIA Yunfei, WANG Zhen, JIANG Weiwei. Optimization and design of turbine flowmeter based on planning method of multivariable and nonlinear [J]. Control and Instruments in Chemical Industry, 2009, 36(5): 70-73.

张晓东, 李谨, 龚彦. 基于响应面法和正交试验的涡轮流量计优化设计 [J]. 北京化工大学学报(自然科学版), 2019, 46(5): 80-86.

ZHANG Xiaodong, LI Jin, GONG Yan. Optimization of the design of a turbine flowmeter based on the response surface method and orthogonal tests [J]. Journal of Beijing University of Chemical Technology(Natural Science Edition), 2019, 46(5): 80-86.

张永胜, 于小丽, 刘彦军. 6DOF模型在涡轮流量计流体仿真中的应用 [J]. 计量科学与技术, 2020(8): 55-57.

ZHANG Yongsheng, YU Xiaoli, LIU Yanjun. Application of 6DOF model in fluid simulation of turbine flowmeter [J]. Metrology Science and Technology, 2020(8): 55-57.

MURMAN S M, AFTOSMIS M J, BERGER M J. Simulations of 6-DOF motion with a Cartesian method [C]∥Proceedings of the 41st Aerospace Sciences Meeting and Exhibit. Reston, VA, USA: AIAA, 2003: 2003-1246.

麻乾, 刘飞, 赵满全. 基于滑移网格技术的揉碎机内流场研究 [J]. 农机化研究, 2016, 38(12): 1-6.

MA Qian, LIU Fei, ZHAO Manquan. Numerical simulation on inner flow field of 9 R-40 rubbing and breaking machine based on sliding meshes [J]. Journal of Agricultural Mechanization Research, 2016, 38(12): 1-6.

田文龙, 宋保维, 毛昭勇, 等. 水下航行器垂直轴海流发电装置叶轮特性的数值仿真 [J]. 西安交通大学学报, 2013, 47(11): 19-24.

TIAN Wenlong, SONG Baowei, MAO Zhaoyong, et al. Numerical analysis on impeller behavior of vertical axis water turbine for underwater vehicles [J]. Journal of Xi'an Jiaotong University, 2013, 47(11): 19-24.

陈党民, 李新宏, 黄淑娟. 部分流泵非定常流动分析 [J]. 西安交通大学学报, 2005, 39(9): 954-957.

CHEN Dangmin, LI Xinhong, HUANG Shujuan. Numerical analysis of unsteady flow field for partial emission pump [J]. Journal of Xi'an Jiaotong University, 2005, 39(9): 954-957.

GUO Suna, ZHANG Tao, SUN Lijun, et al. Blade shape optimization of liquid turbine flow sensor [J]. Transactions of Tianjin University, 2016, 22(2): 144-150.

TSUKAMOTO H, HUTTON S. Theoretical prediction of meter factor for a helical turbine flowmeter [C]∥Proceedings of the Conference on Fluid Control and Measurement. Oxford, UK: Pegramon Press, 1986: 937-978.

赵振, 徐亮, 高建民, 等. 圆台扰流换热器的流动与传热特性研究 [J]. 西安交通大学学报, 2021, 55(10): 131-143.

ZHAO Zhen, XU Liang, GAO Jianmin, et al. A study on the flow and heat transfer characteristics of heat exchanger with cone-type vortex generators [J]. Journal of Xi'an Jiaotong University, 2021, 55(10): 131-143.

席雷, 徐亮, 高建民, 等. 涡轮叶片厚壁带肋通道冷却性能的实验研究 [J]. 西安交通大学学报, 2021, 55(3): 29-36.

XI Lei, XU Liang, GAO Jianmin, et al. Experimental study on the cooling performance of thick-wall ribbed channels in turbine blade [J]. Journal of Xi'an Jiaotong University, 2021, 55(3): 29-36.

王振, 张涛, 郑丹丹. 涡轮流量传感器内部流场数值模拟中湍流模型比较 [J]. 天津大学学报, 2007, 40(12): 1447-1452.

WANG Zhen, ZHANG Tao, ZHENG Dandan. Comparison of different turbulence models for numerical simulation of internal flow field of turbine flow sensor [J]. Journal of Tianjin University, 2007, 40(12): 1447-1452.

WANG Zhen, ZHANG Tao. Computational study of the tangential type turbine flowmeter [J]. Flow Measurement and Instrumentation, 2008, 19(5): 233-239.

邓鸿炳. 正交实验在计量检测的优化应用实例分析 [J]. 上海计量测试, 2019, 46(3): 57-58.

DENG Hongbing. An analysis of the optimal application of orthogonal experiment in metrological testing [J]. Shanghai Measurement and Testing, 2019, 46(3): 57-58.

GUO Suna, SUN Lijun, ZHANG Tao, et al. Analysis of viscosity effect on turbine flowmeter performance based on experiments and CFD simulations [J]. Flow Measurement and Instrumentation, 2013, 34: 42-52.

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Optimization of Flow and Heat Transfer Performance for Double-Rim Squealer Tip in Gas Turbines

Design Optimization of Power Transformer Based on Multilevel Genetic Algorithm

An Optimal Design Method of Ultrasonic Liquid Level Transducer

Optimization Design of Nonaxisymmetrical End Wall Profiling for Turbine Cascade

A Fast Calculation Method for Thermal Flow Fields in Transformer Windings Based on PI-DeepONet

Related Author

YAN Xin

HE Kun

LI Haoyu

YAN Xin

HE Kun

LI Haoyu

孟向军 1

刘彦琴 1

Related Institution

School of Energy and Power Engineering，Xi’an Jiaotong University

School of Energy and Power Engineering, Xi’an Jiaotong University

School of Electrical Engineering, Xi'an Jiaotong University

College of Naval Architecture and Power, Naval University of Engineering

Institute of Turbomachinery, Xi'an Jiaotong University

⁰