Numerical Study on Effect of Pore Structure on Erosion Resistance of Atmospheric Plasma Thermal Barrier Coating

doi:10.7652/xjtuxb202201013

您当前的位置：

首页 >

文章列表页 >

Numerical Study on Effect of Pore Structure on Erosion Resistance of Atmospheric Plasma Thermal Barrier Coating

更新时间：2025-05-08

- Numerical Study on Effect of Pore Structure on Erosion Resistance of Atmospheric Plasma Thermal Barrier Coating
- Vol. 56, Issue 1, Pages: 113-119(2022)
- 作者机构：
  
  太原科技大学机械工程学院,太原,030024
- 作者简介：
- 基金信息：
- DOI：10.7652/xjtuxb202201013
  CLC： TK47
- Online First：10 January 2022，
  
  Published：2022
- 稿件说明：
移动端阅览
Numerical Study on Effect of Pore Structure on Erosion Resistance of Atmospheric Plasma Thermal Barrier Coating[J]. 2022, 56(1): 113-119.
DOI：

Numerical Study on Effect of Pore Structure on Erosion Resistance of Atmospheric Plasma Thermal Barrier Coating[J]. 2022, 56(1): 113-119. DOI： 10.7652/xjtuxb202201013.

摘要

为探索涂层内部缺陷结构对大气等离子喷涂热障涂层(APS-TBCs)抗冲蚀的影响

建立了含有大量随机分布圆形孔隙的大气等离子热障涂层模型。基于显式动力学算法并结合脆性断裂准则

模拟了粒子冲击作用下陶瓷层内裂纹扩展、冲蚀破碎等失效现象

获取了陶瓷层内孔隙半径(0.1～5 μm)、孔隙率(0～20%)等关键参数与冲蚀质量之间的内在关系。仿真结果表明

圆形孔隙结构会使热障涂层冲蚀性能发生改变; 对于某特定孔隙率存在最优孔隙半径

使其抗冲蚀性优于无孔隙结构的热障涂层; 对于某特定孔隙半径

随着孔隙率的增加涂层冲蚀质量逐渐趋于稳定。此项研究可为预测涂层服役寿命、改进等离子喷涂制备工艺、提高其抗冲蚀能力提供一定的参考。

Abstract

In order to explore the influence of internal defect structure on erosion resistance of atmospheric plasma thermal barrier coatings(APS-TBCs)

a coating model containing a large number of randomly distributed circular pores was established. Based on the explicit dynamic algorithm and the brittle cracking criterion

the failure phenomena of crack propagation and erosion cracking in the ceramic layer under particle impact were simulated. The relationship between the key parameters

such as pore radius(0.1-5 μm)and porosity(0-20%)

and erosive mass loss in the ceramic layer was obtained. Simulation results show that the circular pore structure will change the erosion performance of thermal barrier coatings. For a specific porosity

there is an optimal pore radius

which makes erosion resistance better than that of thermal barrier coatings without pore structure. For a specific pore radius

the erosion mass of the coating gradually tends to be stable with the increase of porosity. This study may provide a reference for predicting service life of the coating

improving the plasma spraying preparation process and enhancing its erosion resistance.

关键词

Keywords

references

杨丽, 周益春, 齐莎莎. 热障涂层的冲蚀破坏机理研究进展 [J]. 力学进展, 2012, 42(6): 704-721.

YANG Li, ZHOU Yichun, QI Shasha. Research progress in erosion mechanisms of thermal barrier coatings [J]. Advances in Mechanics, 2012, 42(6): 704-721.

周益春, 刘奇星, 杨丽, 等. 热障涂层的破坏机理与寿命预测 [J]. 固体力学学报, 2010, 31(5): 504-531.

ZHOU Yichun, LIU Qixing, YANG Li, et al. Failure mechanisms and life prediction of thermal barrier coatings [J]. Chinese Journal of Solid Mechanics, 2010, 31(5): 504-531.

李美姮, 胡望宇, 孙晓峰, 等. 热障涂层的研究进展与发展趋势 [J]. 材料导报, 2005, 19(4): 41-45.

LI Meiheng, HU Wangyu, SUN Xiaofeng, et al. Recent research progress in thermal barrier coatings [J]. Materials Review, 2005, 19(4): 41-45.

WELLMAN R G, NICHOLLS J. A review of the erosion of thermal barrier coatings [J]. Journal of Physics: D Applied Physics, 2007, 40(16): R293-R305.

CHEN X, HE M Y, SPITSBERG I, et al. Mechanisms governing the high temperature erosion of thermal barrier coatings [J]. Wear, 2004, 256(7/8): 735-746.

CHEN X, WANG R, YAO N, et al. Foreign object damage in a thermal barrier system: mechanisms and simulations [J]. Materials Science and Engineering: A, 2003, 352(1/2): 221-231.

FLECK N A, ZISIS T. The erosion of EB-PVD thermal barrier coatings: the competition between mechanisms [J]. Wear, 2010, 268(11/12): 1214-1224.

WELLMAN R G, NICHOLLS J R, MURPHY K. Effect of microstructure and temperature on the erosion rates and mechanisms of modified EB PVD TBCs [J]. Wear, 2009, 267(11): 1927-1934.

WELLMAN R G, NICHOLLS J R. Erosion, corrosion and erosion-corrosion of EB PVD thermal barrier coatings [J]. Tribology International, 2008, 41(7): 657-662.

NICHOLLS J R, DEAKIN M J, RICKERBY D S. A comparison between the erosion behaviour of thermal spray and electron beam physical vapour deposition thermal barrier coatings [J]. Wear, 1999, 233/234/235: 352-361.

ZHU Dongming, MILLER R A, KUCZMARSKI M A. Development and life prediction of erosion resistant turbine low conductivity thermal barrier coatings [M]. Cleveland, OH, USA: National Aeronautics and Space Administration, 2010: 1-15.

CERNUSCHI F, LORENZONI L, CAPELLI S, et al. Solid particle erosion of thermal spray and physical vapour deposition thermal barrier coatings [J]. Wear, 2011, 271(11/12): 2909-2918.

DREXLER J M, AYGUN A, LI Dongsheng, et al. Thermal-gradient testing of thermal barrier coatings under simultaneous attack by molten glassy deposits and its mitigation [J]. Surface and Coatings Technology, 2010, 204(16/17): 2683-2688.

CHEN X, HE M Y, SPITSBERG I, et al. Mechanisms governing the high temperature erosion of thermal barrier coatings [J]. Wear, 2004, 256(7/8): 735-746.

CHEN X, WANG R, YAO N, et al. Foreign object damage in a thermal barrier system: mechanisms and simulations [J]. Materials Science and Engineering: A, 2003, 352(1/2): 221-231.

WELLMAN R G, DEAKIN M J, NICHOLLS J R. The effect of TBC morphology on the erosion rate of EB PVD TBCs [J]. Wear, 2005, 258(1/2/3/4): 349-356.

CHEN Q, LI D Y. Computer simulation of erosion-corrosion of a non-passive alloy using a micro-scale dynamic model [J]. Materials Science and Engineering: A, 2004, 369(1/2): 284-293.

CHEN Q, LI D Y. Computer simulation of solid particle erosion [J]. Wear, 2003, 254(3/4): 203-210.

PADTURE N P, GELL M, JORDAN E H. Thermal barrier coatings for gas-turbine engine applications [J]. Science, 2002, 296(5566): 280-284.

RAMANUJAM N, NAKAMURA T. Erosion mecha-nisms of thermally sprayed coatings with multiple phases [J]. Surface and Coatings Technology, 2009, 204(1/2): 42-53.

齐莎莎. 等离子喷涂热障涂层冲蚀失效的量纲分析及有限元模拟 [D]. 湘潭: 湘潭大学, 2015: 16-24.

董杰. 考虑真实微观结构APS-TBCs冲蚀失效的有限元模拟 [D]. 湘潭: 湘潭大学, 2015: 2-9.

WU Jing, GUO Hongbi, GAO Yuzhi, et al. Microstructure and thermo-physical properties of yttria stabilized zirconia coatings with CMAS deposits [J]. Journal of the European Ceramic Society, 2011, 31(10): 1881-1888.

王家明, 谷安. 微磨粒冲击陶瓷材料的有限元模拟 [J]. 机电一体化, 2010, 16(10): 33-36.

WANG Jiaming, GU An. Finite element simulation of micro-abrasive impacting on ceramics [J]. Mechatronics, 2010, 16(10): 33-36.

庄茁, 由小川, 廖剑晖. 基于ABAQUS的有限元分析和应用 [M]. 北京: 清华大学出版社, 2009: 219-223.

钟志春. 热障涂层表面开裂与界面剥离失效的声发射定量评价 [D]. 湘潭: 湘潭大学, 2013: 40-50.

-------

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Experimental Study on Flow and Heat Transfer Characteristics in Triply Periodic Minimal Surface Channels

Modeling Investigation into Effects of Diffusion and Catalyst Layers on Performance of Direct Methanol Fuel Cell

Numerical Simulation on Impact of Building Density on Urban Heat Island with an Urban Porous Media Model

Electrothermal Coupling Research on the Evolutionary Law of Anti-Corona Performance for High-Altitude Air-Cooled Generators

Integrated and Joint Design Optimization of Centrifugal Compressor Impeller and Casing Treatment at Multiple Working Points

Related Author

WANG Jinghan

SUN Kai

YANG Zhixin

CHENG Zhilong

ZENG Min

WANG Qiuwang

苗政 1

Related Institution

西安交通大学热流科学与工程教育部重点实验室，710049，西安MOE Key Laboratory of Thermo-Fluid Science and Engineering, Xi'an Jiaotong University, Xi'an 710049, China

State Key Laboratory of Multiphase Flow in Power Engineering, Xi'an Jiaotong University

School of Energy and Power Engineering, Xi'an Jiaotong University

School of Energy and Power Engineer, Xi'an Jiaotong University

⁰