A deep learning fault diagnosis model with strong anti-noise ability(HAT-MSCNN)is proposed to solve the problem that the existing fault diagnosis model based on deep learning has insufficient resistance to strong noise interference due to the high noise in the operating environment of rotating machinery. Firstly
the frequency spectrum signals of the samples under normal state of the gearbox training set are arranged from large to small
and the kth amplitude value α of the sort is taken as the reference value. The frequency spectrum signals of all samples in the training set with values being lower than the value of α are set to zero
which reduces the interference of low-amplitude frequency components that are easy to be coupled with noise on the diagnosis model
and highlights the contribution of high-amplitude frequency components to the fault diagnosis model and retains the position information where the zero value is located. Then the processed training set is inputted into a multi-scale convolutional neural network composed of multiple moving step size convolution kernels for training
and finally a fault diagnosis model with strong noise immunity is obtained. The harmonic average value F of precisions and recalls is used as an evaluation index of the model
the weighted gradient activation mapping method is used to visualize the classification weights of the model
and the model is verified on the PHM2009 gearbox data set with rich failure modes. The proposed method is compared with the Raw-MSCNN
Frequency-MSCNN
and EEMD-MSCNN models that use vibration signals
frequency signals
and EEMD denoised signals as input respectively
and the HAT-CNN model that uses the signal processed by the proposed training set sample construction method as input. The results show that when the SNR of the test set is -4 dB
the F value of the proposed HAT-MSCNN is 98.6%
which is 6.4% higher than that of the second-place Frequency-MSCNN. When the SNR of the test set with stronger noise interference is -6 dB
the F value of the proposed HAT-MSCNN is 89.1%
which is 10.9% higher than that of Frequency-MSCNN. It proves that the proposed model has the anti-noise capability under strong noise interference.
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references
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