The precise and quantitative link adjustment of the spatial deployable mechanism cannot be implemented in the assembly shop nowadays. Considering the characteristics like coupled links and complex loop constraints
an approach of assembly error modeling is proposed and the corresponding sensitivity analysis is carried out. The spatial deployable mechanism is divided into two parts via structural equivalent transformation
and the geometric accuracy models of these two parts are established with the methods of closed-loop vector and virtual displacement respectively. Then the whole assembly accuracy model of the spatial deployable mechanism is derived from the linear superposition
and the error sensitivity is analyzed with partial differential method to accordingly identify the key error source. A spatial deployable mechanism of space borne SAR antenna is taken as a numerical example. If link length deviations and assembly position misalignments of joints are in the same range respectively
it indicates that merely adjusting the support links can better meet the requirement of assembly accuracy
and the link connected with payload module has a particularly significant impact on the pointing accuracy of antenna panels.
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references
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