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西安交通大学电力设备电气绝缘国家重点实验室,西安,710049
Online First:10 April 2018,
Published:2018
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Effect of Degassing Time on Aggregation Structure and Chain Structure of XLPE Cable Insulation Material[J]. 2018, 52(4): 15-23.
Effect of Degassing Time on Aggregation Structure and Chain Structure of XLPE Cable Insulation Material[J]. 2018, 52(4): 15-23. DOI: 10.7652/xjtuxb201804003.
通过对完整切段交联聚乙烯(XLPE)电缆进行实验室脱气处理
在不同脱气处理时间下对其绝缘层材料XLPE进行了红外光谱测试、差示扫描量热分析(DSC)、扫描电镜分析(SEM)、交联度测量及拉伸测试
研究XLPE中交联副产物含量、聚集态结构与链结构的变化。结果表明:XLPE中的交联副产物在脱气处理过程中得到了有效消除
其中苯乙酮含量随脱气处理进行至168 h大幅减少
而后趋势变缓至336 h后不再显著变化; 枯基醇减少速度缓慢
随脱气处理进行至336 h后减少趋势才变缓
说明XLPE电缆合理脱气时间应在168~336 h内。脱气处理前期
XLPE电缆绝缘材料内部自由基再交联
链结构发生变化
导致断裂伸长率增大
同时还产生晶核生成和晶粒生长两种聚集态结构变化的现象
新的小晶体出现
进一步促进断裂伸长率增大
且球晶生长完善
结晶度增大。其中链结构变化持续时间较短
聚集态结构变化持续时间较长
随着脱气处理的进行
这些变化在后期均趋于稳定。根据上述实验结果
提出了XLPE材料内部在脱气处理过程中的聚集态结构和链结构变化模型
对脱气处理过程中微观结构和宏观断裂伸长率变化进行了解释。
The crosslinked polyethylene(XLPE)is degassed in laboratory
and the crosslinking by-products content
the aggregation structure and the chain structure are investigated by tensile test
degree of crosslinking measurement
infrared spectroscopy
differential scanning calorimetry(DSC)and scanning electron microscopy(SEM)at different degassing time. The results show that the crosslinking by-products are effectively eliminated during the degassing process
and the acetophenone content is significantly reduced after 168 h degassing
then the reduction rate slows down and remains unchanged until 336 h. However
the reduction rate of cumyl alcohol content is small
the degassing trend slows down after 336 h. Experimental results show that the optimum degassing time of XLPE cable is limited within 168-336 h. In the beginning of degassing
the free radicals inside XLPE insulation are cross-linked again and the chain structure changes
which increases elongation at break. And there are two kinds of aggregation structure changes in crystal nucleus formation and crystalline grain growth. The newly developed small crystals facilitate further promoting elongation at break
the spherocrystal growth becomes perfect
and the crystallinity increases. Moreover
the duration of chain structure changes for a shorter period while the duration of aggregation structure changes for a longer period
and those changes remain stable in the late degassing. According to the above experimental results
a change model of aggregation and chain structure of XLPE cable insulation in the degassing process is constructed
and the changes of microstructure and macroscopic elongation at break are explained.
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