A novel prediction method of riveting deformation of aircraft panels is proposed to solve the problems of low prediction accuracy and long calculation time in existing prediction methods. Through the analysis on the panel assembly process
the major causes of the panel deformation are identified. Combining with the DOF expanding method
the additional stress arising in the normal connection method is avoided. Then the method is used to establish a local-global mapping model. Based on this model
the complex stress-strain state around the rivet hole is transferred to the thin shell model of panel in a relatively simple way. Finally
the prediction of riveting deformation of large panel is achieved. The results show that
compared with dynamic explicit finite element model
the average calculation time of a single rivet is decreased from 55 minutes to 15 minutes
and the deformation distribution and magnitude of ten-rivet structure are basically identical. Comparing the predicted results with experimental results of a aircraft panel
the deviation of maximum deformation values is 0.062 mm
the deviation of average deformation values is 0.01 mm
and the correlation coefficient between them is 0.898. The proposed method improves the computational efficiency and is proved effective. This study may provide a theoretical basis for the control of riveting deformation.
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references
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