To solve dynamic problems in industrial multivariable process monitoring
a novel fault detection method is proposed to describe process trajectories combining multivariate trajectory analysis with principal component analysis. The trajectory vectors are constructed to extract information in multivariate dynamic process
and then principal component analysis algorithm is adopted to develop the model and analyze the variation features of process data. The trajectory tendency charts of several critical variables involved with data variations are plotted
and offline modeling and online fault detection are finally realized. Compared with the traditional methods based on trajectory analysis
the proposed method breaks the limitation of variable number and solves the difficulty in developing monitoring statistics to better extract characters in process dynamics and more reliable dynamic process monitoring. A practical case of synthetic ammonia conversion unit verifies the effectiveness of the proposed method.
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