An optimization design for the crankshaft of small reciprocating compressors is proposed aiming at reducing the torsional vibration
improving the strength and reducing the mass of the crankshaft system. A multi-body dynamic model of the crankshaft is established considering the motor moment inertia
and the orthogonal test is applied to determine the most remarkable factors affecting vibration and strength of the crankshaft system. A second-order response surface model is constructed by fitting the parameters of the selected remarkable factors
i. e. maximum torsional angular
mass and peak stress during every working cycle. All second-order analytic models are optimized with non-dominated sorting genetic algorithm. A case of W-type reciprocating compressors is investigated
where the parameters of the round radius of the counterweights
the eccentric distance
and the crank thickness are optimized
and the mass
the torsional angular and the peak stress are then reduced by 11.31%
22.9% and 25.10% respectively. The optimal results show that the crankshaft mass and torsional vibration amplitude are reduced
and the strength is improved.
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references
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