Aiming at complex structure and difficult parametric modeling of carbide internal cooling aiguille
a system for three-dimensional parametric design is developed in Unigraphics NX(UG). According to the design parameters
a mathematical model of the cross section of the end cutting edge is established. Then the cross section is swept along the helical curve to construct the helical groove model in UG. Differing from the point of the normal twist drill
which includes only single curved surface or double curved surface
the point of carbide internal cooling aiguille consists of several surfaces
like first flank face and second flank face
so their corresponding three-dimensional models are set up in UG with such parameters as first clearance angle
second clearance angle
and gash angle of this point. The detailed structure undercut is composed of a series of smooth surfaces
the undercut model can be created by a few UG operations
such as bridge curve
through curve mesh
etc. It is found that this three-dimensional model of carbide internal cooling aiguille is sufficiently precise
and the key parameters of carbide internal cooling aiguille
such as helix angle
clearance angle and Gash angle
can be described accurately with smooth transition at the undercut in the design system.
ZHAO Yanling, CHE Wanbo, ZHANG Chaojun, et al. The parametric design system of inner cold twist drill [J]. Journal of Harbin University of Science and Technology, 2011, 16(5): 34-38.
TSAI W D, WU S M. A mathematical model for drill point design and grinding [J]. Journal of Manufacturing Science and Engineering, 1979, 101(3): 333-340.
康德纯, ARMAREGO E J A. 麻花钻直线刃圆锥面刃磨法的数学建模 [J]. 大连理工大学学报, 1998, 38(3): 290-295.
KANG Dechun, ARMAREGO E J A. Modelling of straight lipped conical point grinding method of twist drills [J]. Journal of Dalian University of Technology, 1998, 38(3): 290-295.
PAUL A, KAPOOR S G, DEVOR R E. Chisel edge and cutting lip shape optimization for improved twist drill point design [J]. International Journal of Machine Tools and Manufacture, 2005, 45(4): 421-431.
ABELE E, FUJARA M. Simulation-based twist drill design and geometry optimization [J]. CIRP Annals: Manufacturing Technology, 2010, 59(1): 145-150.
CHEN W C. Applying the finite element method to drill design based on drill deformations [J]. Finite Elements in Analysis and Design, 1997, 26(1): 57-81.
ZHANG Yilong, DAI Junping, WU Huimin, et al. Creation and measurement of three-dimensional entity model of standard twist drill based on Pro/E [J]. Tool Engineering, 2014, 48(10): 83-86.
JING Haoqi, BAI Haiqing, WANG Chunyue, et al. Parameter design of twist drill based on UG/Open GRIP [J]. Journal of Shaanxi University of Technology: Natural Science Edition, 2014, 30(2): 10-14.
WANG Jianhong, GOU Xiangfeng. 3D modeling studies of standards twist drill [J]. Tool Engineering, 2015, 49(1): 33-36.[11] 黎正科, 周志雄, 黑大全, 等. 深孔麻花钻三维参数化设计及其优化 [J]. 广西大学学报: 自然科学版, 2012, 37(5): 959-964.
LI Zhengke, ZHOU Zhixiong, HEI Daquan, et al. 3D parametric design and optimization of twist deep hole drill [J]. Journal of Guangxi University: Natural Science Edition, 2012, 37(5): 959-964.
LIANG Xikun. Basic spline class curves and its application in parameterization of curves [J]. Computer Applications and Software, 2009, 26(4): 93-95.
刘奇, 林岗. 基于Visual Studio 2010的UG二次开发研究 [J]. 自动化技术与应用, 2015(1): 40-41.
LIU Qi, LIN Gang. Research of the secondary development of UG based on Visual Studio 2010 [J]. Techniques of Automation and Applications, 2015(1): 40-41.