Dynamic Characteristics of Rotor-Draw Bar System in High-Speed Spindle under Influence of Centrifugal Force[J]. 2015, 49(3): 104-112.
DOI:
Dynamic Characteristics of Rotor-Draw Bar System in High-Speed Spindle under Influence of Centrifugal Force[J]. 2015, 49(3): 104-112.DOI: 10.7652/xjtuxb201503017.
Dynamic Characteristics of Rotor-Draw Bar System in High-Speed Spindle under Influence of Centrifugal Force
In order to further clarify the influence of centrifugal force on the dynamic characteristics of high-speed spindle system
a contact model of toolholder is established by taking the rotor-draw bar system as the research target
and considering the radial extension of disc spring under centrifugal force. The relationship between the tension caused by deformation of disc spring and the rotation speed is investigated. On this basis
the changing rule of the contact stress of toolholder with the initial tension force and the dynamic clamping force is studied
hence the effect of these changes on the natural frequency of the rotor system is revealed. The result shows that the radial extension of disc spring will cause a reduction of the tension of draw bar
and the decrease of tension is related to the geometry size and initial tension force. For the spindle with small tension force
the influence is remarkable; while it can be neglected for the spindle with large tension force. The clamping efficiency under initial force or dynamic clamping force decreases with the increase in rotating speed. The contact stress can be raised by increasing the dynamic clamping force. However
an excessive clamping force will increase the contact clearance and reduce the damping at joint interface
and finally decrease the natural frequency of the rotor system.
关键词
Keywords
references
CHEN J S, HWANG Y W. Centrifugal force induced dynamics of a motorized high-speed spindle [J]. The International Journal of Advanced Manufacturing Technology, 2006, 30(1/2): 10-19.
ZHANG Song, AI Xing, LIU Zhanqiang, et al. Analysis for effect of centrifugal force on performance of spindle/toolholder interface at high rotational speed [J]. Tool Engineering, 2004, 38(2): 7-9.
WANG Guicheng, WANG Shulin, PEI Hongjie, et al. Study on the dynamic characteristics of HSK tooling system in high speed machining [J]. China Mechanical Engineering, 2006, 17(5): 441-445.
ZHANG Guojun, ZANG Yunfeng, LÜ Feng, et al. Analysis of toolholder-spindle interface at high rotational speed for CNC machine tools [J]. China Mechanical Engineering, 2012, 23(6): 631-636.
JIANG S, ZHENG S. A modeling approach for analysis and improvement of spindle-drawbar-bearing assembly dynamics [J]. International Journal of Machine Tools and Manufacture, 2010, 50(1): 131-142.
CHEN Y S, CHIU C C, CHENG Y D. Dynamic analysis of disc spring effects on the contact pressure of the collet-spindle interface in a high-speed spindle system [J]. Proceedings of the Institution of Mechanical Engineers: Part C Journal of Mechanical Engineering Science, 2009, 223(5): 1191-1201.
AOYAMA T, INASAKI I. Performances of HSK tool interfaces under high rotational speed [J]. CIRP Annals: Manufacturing Technology, 2001, 50(1): 281-284.
HUNG J P, LAI Y S, LUO T L, et al. Effect of drawbar force on the dynamic characteristics of a spindle-tool holder system [J]. International Journal of Mechanical, Aerospace, Manufacturing, Industrial Science and Engineering, 2014, 8(5): 983-988.
ALMEN J O, LASZLO A. The uniform-section disk spring [J]. Transactions of ASME, 1936, 58: 305-314.
BAGAVATHIPERUMAL P, CHANDRASEKARAN K, MANIVASAGAM S. Elastic load-displacement predictions for conedisc springs subjected to axial loading using the finite element method [J]. The Journal of Strain Analysis for Engineering Design, 1991, 26(3): 147-152.
OZAKI S, TSUDA K, TOMINAGA J. Analyses of static and dynamic behavior of coned disk springs: effects of friction boundaries [J]. Thin-Walled Structures, 2012, 59: 132-143.
HANNA I M, AGAPIOU J S, STEPHENSON D A. Modeling the HSK toolholder-spindle interface [J]. Journal of Manufacturing Science and Engineering, 2002, 124(3): 734-744.