To eliminate the movement and position error caused by gap
friction of motion pair and elastic deformation of driving-part for the traditional mechanical stage
a prototype for two-dimensional movement maglev stage with near-zero-friction motion pair is developed
where the double stage structure with 500 mm movement distant is adopted
each stage is constracted with six pairs of the same electromagnets to achieve magnetic levitation motion
and the stage in the way of foursquare magnetic levitation and translational control in the side direction are located above the lead rail. Designing the magnetic force applied to the one-dimension stage
the decoupling control scheme of the maglev stage for vertical and horizontal directions is established. According to the mathematic model of active magnetic bearing system
the two-dimensional maglev stage and the control system are designed and developed. With the method of dSPACE digital control prototype and analog control
the maglev stage is successfully levitated in 5 degrees of freedom under PID control
and the start-levitation characteristic and shock response of the maglev stage are tested. The suspension accuracy of two-dimensional maglev stage gets to 10 μm
which predicts the further applications for the next-generation of semiconductor manufacturing.
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references
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