Ideal Mating Surface Method Used for Tolerance Analysis of Mechanical System

您当前的位置：

首页 >

文章列表页 >

Ideal Mating Surface Method Used for Tolerance Analysis of Mechanical System

更新时间：2025-07-09

- Ideal Mating Surface Method Used for Tolerance Analysis of Mechanical System
- Vol. 45, Issue 12, Pages: 104-110(2011)
- 作者机构：
  
  西安交通大学机械制造系统工程国家重点实验室,西安,710049
- 作者简介：
- 基金信息：
- DOI：
  CLC： TH161
- Online First：10 December 2011，
  
  Published：2011
- 稿件说明：
移动端阅览
Ideal Mating Surface Method Used for Tolerance Analysis of Mechanical System[J]. 2011, 45(12): 104-110.
DOI：

Ideal Mating Surface Method Used for Tolerance Analysis of Mechanical System[J]. 2011, 45(12): 104-110. DOI：

摘要

为了实现复杂机械系统的精度预测

提出了一种能够综合考虑尺寸、形位公差的精度预测方法.将零部件的实际配合面抽象为理想配合面

用单位法矢量表示位置和方向

在刚体条件下从设计信息中获取理想配合面的单位法矢量.采用齐次转换矩阵的方法

得到各零件坐标系之间的转换矩阵

根据系统末端功能面在基准坐标系下单位法矢量的变动范围

分析系统末端功能面的空间位置分布范围和分布规律

从而实现了对机械系统的精度预测.以某型圆柱磨齿机的砂轮修整器为例

进行了3 000次的模拟公差分析计算

得到了工作点位置分布云图和概率密度曲线

与不考虑形位公差精度预测结果的对比表明

该方法能够综合考虑尺寸和形位公差

得到的公差分析结果更接近实际生产情况.

Abstract

A new tolerance analysis method for complex mechanical systems by ideal mating surface is proposed. The actual mating surfaces are abstracted as the ideal mating surfaces. The position and orientation of these surfaces are expressed by the normal unit vectors from the design information in the condition of rigid body. Stacking up the normal unit vectors of every part in local coordinate system

the normal unit vector of end part in the foundational coordinate system can be solved by the homogeneous transformation matrix(HTM). Taking a grinding wheel dresser as the example

the tolerance analysis results verify the design accuracy index by 3 000 simulations

which gets closer to the real station in tolerance analysis considering both dimensional tolerance and form/position tolerance.

关键词

Keywords

references

蒋庄德,苑国英. 机械精度设计 [M]. 西安:西安交通大学出版社,2000:130-188.

卢秉恒.机械制造技术基础 [M]. 北京:机械工业出版社,2007:220-250.

何博侠,张志胜,戴敏,等. 机械装配过程的偏差传递建模理论 [J]. 机械工程学报, 2008,44(12):63-68.

HE Boxia, ZHANG Zhisheng, DAI Min, et al. Theory of modeling variation propagation of mechanical assembly processes [J]. Chinese Journal of Mechanical Engineering, 2008,44(12):63-68.

DESROCHERS A, GHIE W, LAOERRIÉRE L. Application of a unified Jacobian-Torsor model for tolerance analysis [J]. Journal of Computing and Information Science in Engineering, 2003,3(3):2-14.

周志革,黄文振,张利. 数论方法在统计公差分析中的应用 [J]. 机械工程学报, 2000,36(3):70-72.

ZHOU Zhige, HANG Wenzhen, ZHANG Li. Application of number theoretic methods in statistical tolerance analysis [J]. Chinese Journal of Mechanical Engineering, 2000,36(3):70-72.

张宇,杨慕升,李晓沛. 面向质量目标的尺寸链和统计公差设计方法 [J]. 机械工程学报,2007,43(4):1-6.

ZHANG Yu,YANG Musheng, LI Xiaopei. Quality oriented design approach of dimensional chain and statistical tolerance [J]. Chinese Journal of Mechanical Engineering, 2007,43(4):1-6.

王会卿,肖田园,张林鍹. 基于向量环尺寸链模型的公差分析 [J]. 现代制造工程, 2005(8):82-84.

WANG Huiqing, XIAO Tianyuan, ZHANG Linxuan. 3-Dimensional tolerance analysis based on a vector loop model [J]. Modern Manufacturing Engineering, 2005(8):82-84.

ANSELMETTI B, MEJBRI H, MAWUSSI K. Coupling experimental design-digital simulation of junctions for the development of complex tolerance chains [J]. Computers in Industry, 2003, 50(3): 277-292.

WANG Y. Closed-loop analysis in semantic tolerance modeling [J]. Journal of Mechanical Design, 2008, 130(6): 1-10.

张博,李宗斌. 采用多色集合理论的公差信息建模与推理技术 [J]. 机械工程学报,2005,41(10):111-116.

ZHANG Bo, LI Zongbin. Modeling of tolerance information and reasoning technique study using polychromatic sets[J]. Chinese Journal of Mechanical Engineering, 2005, 41(10):111-116.

SHEN Zhengshu, GAURAV A, JAMI J S, et al. A comparative study of tolerance Analysis methods [J]. Journal of Computing and Information Science in Engineering, 2005, 5(9):247-256.

刘玉生,高曙明,吴昭同,等. 一种基于数学定义的三维公差语义表示方法 [J].中国机械工程, 2003, 14(3): 241-245.

LIU Yusheng, GAO Shuming, WU Zhaotong, et al. A representation method of 3D tolerance semantics based on mathematical definition [J]. China Mechanical Engineering, 2003,14(3):241-245.

MARZIALE M, POLINI W. A review of two models for tolerance analysis of an assembly: vector loop and matrix [J]. International Journal of Advanced Manufacturing Technology, 2009, 43(11/12): 1106-1120.

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Gear Tolerance Modeling with Small Displacement Torsor and Response Surface Method

Numerical Simulation of Heat-Moisture Barrier Performance of a Horizontal Air Curtain in Cold Storage

Electrothermal Coupling Research on the Evolutionary Law of Anti-Corona Performance for High-Altitude Air-Cooled Generators

A Structure-Semantics-Residual Collaborative Image Compression Framework：Towards Privacy Protection and High-Fidelity Reconstruction

Effects of Expansion Angle Crater Film Hole on the Film Cooling Characteristics of a Double-Wall Structure

Related Author

黄康

徐锐

陈奇

Related Institution

School of Mechanical Engineering, Hefei University of Technology

⁰